FCZ RHand(power)hydraulic Master Pin Press Installation,operation,and maintenance manualtype LCZ5Btype LCZ6Btype LCZ10Btype LCZ15BThanks for purchasing the FCZ R hand(power)Hydraulic Master Pin Press.Before use,please read these instructions completelyWe at Fuda machinery co.ltd would Iike to thank you for purchasing the FCZ hand(power)；lydraulic Master Pin Press To get the most out of vour investment，we encourage you to take a moment to read through the Operator’S manual We have been manufacturing hand(power)Hydraulic Master Pin Press since2002．during this time we llave experienced many different scenarios．Our product support team would be happy to lend assistance or share any ricks of the trade We can always be reached by caIling check our web site for tips also．LIMITED WARRANTY1.Fu Da Machinery Co Ltd warrants that all new rnachines are free of aIl material and manufacturer defects．The Machine warranty covers all pans and workmanship for a period of one year from the original date of invoice．Should defects in any material or workmanship be discovered during the warranty period，the purchaset should notify the factory or the nearest FCZ representative as soon as possible．Fu Da Machinery CoLtd．willhave the option to repair or replace the defective part or machine Freight to and from the factory shall be the responsibility,of the customer2.To expedite repairs，please provide the model，the serial number,the date of purchase，and the invoice number with the returned machine．3 Warranty shall be void in the following circumstances：DA MAGE CAUSED BY OPERATOR ABUSE oR NEGLECTOAMAGE CAUSED BY THIRD PARTIES．DAMAGE CAUSED DURING SHIPPING. DANIAGECAUSEDBYOPERATIONSBEYOND RATED CAPACITIES． DAMAGECAUSEDBYANYMODlFICATIONSTOTHEMANUFACTURE S ORlGlNAL DESIGN．4 Fu Da Machinery Co Ltd Co.Ltd liabil ity on any claim，whether in contract，tort(including negligence)or otherwise,for any loss or damage arising out Of,connected with，or resulting from the mannfacture．sale．delivery，resale，repair,replacement or use of any product shall jn no case exceed the price allocated to the product or part there of,which gives rise to the claim，except as specifically provided in the warranty provisions In no event shall the Fu Da Machinery Co．Ltd be liable for special indirect or consequential damages or any damages resulting from loss oflife or damage to property otherthan the property'that iS tile subject of this warranty.5 The foregoing warranties shall constitute Fu Da Machinery Co Ltdsole liability and the purchaser s sole remedy and are in 1ieu or alI other warmnties and conditions written or verbal，statulot'y,express or implled All returned items，whether for repairs or warrant must be pre—approved by Fu Da Machinery Co Ltd.will fax the shipper a claim number and shipping instructions.ltems returned without Drior authorization wjII not be accepled6.This manual describes the genetal operation of the FCZ Hand(Power) Hydraulic Master Pin Press As the new owner of this product，we strongly urge you and any other operators to read and Ullderstand the intbrmation in this manual.7.The customer shall ensure that only people thoroughly trained in safe work Procedures ope rate this machine．Sate working ocedut~s are requi red when operating rotating machine tools The misuse of this machine could result in SeVere injury or death．WARNING!Misuse can cause serious injuries ever deatMRotating machine parts can cause serious injuries，even death!1.INSTALLATION AND AND ADJUSTMENT1.1MACHINEANDADJUNCTS (4)1.2INSTALLATIONANDADJUSTMENT (4)2 SAFETY2.1SAFETYPRECAUTIONS (5)2.2MACHINESAFETY (5)3 SETUPAND OPERATION3.1 PREPARATlON (5)3.2 HINGEROLLKNoCKFDDOWN (5)3.3 HINGEROLL SETUP (6)4．REPAIR AND MAINTENANCE4.1OILCANANDMACHINEBOLSTER (7)4.2POWEROILPUMP (7)4.3HANDOILPUMP (7)5 MALFUNCTIONS AND SOLUTION (7)6 STANDARD AND SPEClFICAT0N (8)●Fill tile oil can with hy'draulic fluid.●Fix tile pressure gauge in the adapter ofthe oil pump.●Adjust the nut back of the draw bar to the suitable position to fileknocked—down chain，then hand(power)press the oil pump●Check the activity'and airproof of the plunger．2．SAFETY2.1 SAFETY PRECAUTlONSProper training and safety precautions Can help avoid accidents of fire anti injuries of death．2.2 FOLLOW THESE SAFETY PRECAUTIONS::i.Read and understand the manual completelyii. Keep clear of the rotating bar. Never try to remove chips while the machine is running．iii.Only suit to the electric power be marked on the machine.If there is any problems，please enquire of the franchiser or The Power Supply Departme.iv.Keep others cleat from the power linev.Do follow operation steps when running the machine to avoid injuriesvi Keep handle of oil pump vertical ly swing in uniform speed to avcid impulses in the oil circuit to protect valves of the machinevii.Twist handle bar slowly when dropping pressure.Do not drop pressure too rapidlyviii Do not pour oil into oil call with the low—pressure to avoid Pressure remains during the oil circulating back to oil can when there is not enough oil.ix.Check all connections of the machine.x.Text Pressnre Rubber Pipes per yea]to avoid accidents oftube aging. Do not use the pipes which are under the pressure of 90Mpa，pipes—heaving，oil—leaking in the adding—pressure text.WARNING!● Be snre that extension cords match the power requirements of themachine．Do not operate in wet or explosive conditions．●Stop and check machine when smell or hear uncommonly．● Do not operate in water．Watch for electrical hazards．●Proper training and safety precautions can help avoid accidents●Keep others clear from the machine when it is running．3.SETUPAND OPERATION3.1 PREPARATION●Clean up the operating condition．Take debris object or impediments out of operation area●Check the situation of connecting pipeline．connecting position of all pans and tightness of the machine．●Check and prepare tools which are necessary3.2 HINGE ROLL KNOCKED DOWNClean up the tjp of the hinge pin where the track 1inks on the front and back sides is disconnected before running．Hang up the draw bar and oil can.Hang up the draw bar and the oil can.Remove the fore-bolster from the rack to put the track Iink which is inserted by the draw bar from the top to bottom. A djust the position of the rack by using the hanging—bolt to put the top side of the hinge pin into the bushing driver.Then install the knocked-down bar.Running the hand(power)pump to knock down the hinge pinPicture l3.3 HINGE ROLLSEI UPThe steps of the set-up are as similar as the knocked—downs'．Clean up the tip Of the being-setup hinge pin and the disconnected track link holes.Insert the knocked-down bar from the flont pall of the rack into the bushing driver and track link holes being set up to be a directional pin．Adjust the position of the directional pin in order to make chain axle and the bushing driver hole in a straight line Start the hand(power)pump and press the chain axle into the bushing driver hole．Check the rest length of the get-in part of the pin before ending to make sure that the hinge pin got the standard position.Picture2NOTE!Adjust the rack to make the plunger of the oil Can，the knocked—down pin(hinge pin)and the bushing driver in a straight line.Adjust the system pressure gently4．REPAlR AND MAINTENANCE●Working liquid is the kinematic viscosity of 20—30 cst YB-N32 HydraulicFluid Ban on the use of water，alcoh01,glycerol，sesame oil，brake oil， ordinary etlffne oil．●Keep a11 paris of the machine clean．Do not have dust on tile valvehookliff threaded rod，plunger rod and the surrounding．●PIevent hooklifl thread rod．rod and other paris collide4.1 oILCAN AND MACHlNE BoLSTER●Do only use 120—160 workingliquid oil—filter screento clean●Bring and use the machine carefully. Prevent collide the machine．●Special attention．regular inspect and replace the hose.●After working．put machine to cart．sealed and stored in dry and suitable temperature position；4.2 POWER OIL PUMP●Pump may not have dust．impurities or collision.● Check pump system tightness．● Check electricalsystems insulation．4.3 HAND 01L PUMP●Tight the oil pump bar in order to avoid screw thread injury.●Keep all parts cIean5．MALFUNCTIONS AND SOLUTIONmalfunction Main reason SolutionAdijust High-pressure valvetoo low.Check the pressure with the pressure gauge,if the pressure is lower than 63Mpa,adjust the value of the pressure to the requirement.High-pressurevalvespringdamage or loss ofthis flexibility.Change it.High-pressure valve “FAN ER SAL KOU”port abradeAmended “FAN ER SAL KOU”, way:hit ball 1-2 times with hammer lightly,if serious,with drill bits Waterloo,more serious is the replacement of pump body.Uninstall valve “FAN ER SAL KOU”abrade Same as aboveNo enough orout of pressureReverse valveendoleakChangeLow-pressure valve spring damage or loss of this flexibilityChangeOil contains impurities undermined the non-return valve.check valve,low pressurevalve seal DepartmentDisassemble pumps,use petrol of light diesel oil to clean and re-prepara and fill the clean oil Low-oressyre valve spring damage or loss of this flexibility Change Oil pumps output reduce,when low press,there is low pressure or no pressureLow-pressure valve” FAN ER SAL KOU”abradeAmended valve “FAN ER SAL KOU” Oil level is too low,inhaled air Refueling Inhalation inlets Clean Air evacuation valve closed,pressure lower in the oil pipeOpen the valveOil supply interruption,the occurrence of tiny noise Motor or pump damageChange One-way “FAN ER SAL KOU”abrade Amended “FAN ER SAL KOU ”One-way valve spring damage or loss of this flexibilityChangePlunger,pressure bar spring back automatically One-way valve “FAN ER SAL KOU”has impuritiesClean Hydrostatic pressure declinges slowly Seal Failure Check the seal,the fastening screw or replacement hose6.STANDARDAND AND SPECIFICATIONSpecification Pressure(t) Travel(mm)Match chain link typeLCZ5B 50 225 T175 T171 T135M190 M175 M140 M135LCZ6B 60 225 T203 T175 T171 T135M203 M190 M175 M140M135LCZ10B 100 295 T228 T216 T203 T175M228 M216 M203 M190LCZ15B 150 325 T260 T228 T216 T203 NOTE：The information contained in this manual is up-to-date at the time of printing．Please feel free to calI the York service department for clarification or fnrther Instruction 0n any of the information contained in this manual．There are some little differences between the pictures and illustrations in this manual with the actuaI manUfacture．Fu Da Machinery Co LtdOffice:Quanzhou Sales DeptTEL:0086-0595-********FAX:0086-0595-********MB:86-013799521385Email:trackchina@ADD:NO.501,Unit4,Building5,Xin Cheng Wang Jiao,Qingmeng Economic Development Zone,Quanzhou,Fujian 362000,ChinaFactory Address:Anping Development Area Anhai Jinjiang City Fujian ChinaCopyright：This manual Copyright belongs to Fu Da Machinery Co Ltd，without the written consen{of the Compan3,,any reproduction in whole orin part shall not be carried out。