Body Shop SMC Clamp Technology SMC Clamp TechnologyOverview of SMC Clamps Used on JIGDIN /NAAMS Standard Clamps DIN standard NAAMS standard DIN standardWith manuallever DIN standard With adjustable angleSMC DIN and NAAMS 标准夹紧缸SMC Power Clamps Comply with DIN and NAAMS StandardDIN standard NAAMS standardSMC DIN 标准和NAAMS标准的夹紧缸具有相同的内部机械结构SMC DIN Std. Clamp Has Same Structure As NAAMS std. Clamp◆圆形的橡胶盖将减少焊渣的积聚Rounded Cover design reduce weld spatter accumulationP l as t i c h a m m e r Rubber Cover（UL94 standard VO ）手动解除自锁点Manual togglerelease point DIN / NAAMS Power Clamp (Standard Type )可在标准产品上安装坚固防护罩◆夹臂打开角度变更简便It is easy to change opening angle无须分解和重新组装夹紧缸，便于维修Unnecessary ToSeparate andReassembly The PowerClamp ，It is easy formaintenanceSMCT -Slot◆The T -Slot 降低作用在气缸活塞杆上的负载，且气缸的维护更加简便The T -Slot reduces sideload on the cylinder piston. And It is very easyfor Maintenance of cylinder◆特殊的密封结构，确保在恶劣的空气质量下稳定地工作◆特殊的密封圈保护设计，有效地减少较脏的压缩空气对夹紧缸影响Special protective seal design is less effected by poorair quality◆通过GM/NAO CC-002 测试，寿命超过300万次Passed GM/NAO CC-002 examination ，the life exceed 3million cycles夹紧缸可手动、气动操作Power Clamp Can be Operated With manual handle and Air◆手动杆可以直接将夹紧缸推至完全锁紧位置，也可以在没有压力的情况下使加紧缸处于非锁定状态The manual lever allows to move the power clampcylinder completely into the locking position andthe power clamp cylinder can be unlocked by themanual lever◆夹紧缸可以被锁定在Open 位置The power clamp cylinder is fixed in the openingposition. Therefore a squeezing danger comingfrom an unexpected closing movement is reducedto the minimum.DIN Power Clamp (Standard Type with Manual )DIN Power Clamp （Standard Type）Pneumatic Sensor and Electronic Sensor Can Be Exchange Each Other Easily打开角度可任意调整Variable Adjustable Open Angle◆改变夹紧缸的打开角度，只需要调整停止螺钉（内部的接近sensor 的位置将自动调整）Just adjust the stopper boltto change the open angle ofclamp （The position of theelectronic sensor will beadjusted automatically ）Principle DIN Power Clamp （Free angle ）关于GM/NAO CC-002 标准Concerning GM/NAO CC-002 standardTest request From GM/NAO CC-002 standard恶劣压缩空气适应性测试3 -每50万次, 4次向夹紧缸内加入0.017克灰和铁氧化物的混合物. 这些混合物通过供气管上离气缸75～150mm的T型接头加入5-每一测试周，当夹紧缸在操作时，3次向供气口喷入水，直到阀或者气缸的排气口滴水。

这样的状况每天至少持续4小时4 –每天两次(每周用8次),将80%的锌金属粉末(#Z5-500)和20%的电解铁粉末( #162-500 ) 的混合物刷在缸体的接头、密封处Test request From GM/NAO CC -002 standard恶劣工作环境适应性测试6 –用肥皂水喷洒在测试架上，整个装置保持潮湿，保持夹紧缸处于open 状态，用塑料布将罩起来。

7–用焊接（冷却）水喷洒在测试架上，整个装置保持潮湿，保持夹紧缸处于open 状态，用塑料布将罩起来。

SMC Power Clamp meet all of the requirement of VWSMC Pin Shift (DIN Standard Type )CKZP series1-Pneumatic sensorand electronic sensorcan be Changed eachother easily2-SMC Pin Shift MeetAll of the Requirementof VolkswagenAsian style ClampsASIA style ClampsBuilt -in AirCushionBuilt -in speed controllerCKG1/CKP1 series clampsM12 Connector Build -in metallic coil scraper toprevent spatter Magnetic Field (Strong or Standard )ASIA style Clamps With Lock CLKG1/CLKP1 series clampsOne way lock prevent dropping when the air supply is shut off suddenlyLock1．夹紧气缸/CKP1,CKG1系列2．气缸/MDB系列(¢50~¢100)3．薄型气缸/CDQ2系列(¢32~¢100)4．带导杆薄型气缸/MGPM系列(¢40~¢100)5．7MPa油压缸/CH2F系列(¢40~¢80)6．10MPa薄型油压缸/CHDKD系列(¢32~¢100) ■通过特殊的表面处理，使焊渣很难附着在活塞杆上■通过金属刮尘圈出去活塞杆表面的焊渣，防止焊渣侵入到气缸内部CKQ Series Pin ClampSMC pin clamps are standardized Compact , Saving spaceStandard Cylinder For Welding Lineprevent spatterCompact cylinder CQ2-XC35Heavy Duty Cyl. MB-XC35Ф32～Ф100Ф32～Ф100Heavy Duty Cyl.CS1-XC35Ф125～Ф30020～40050MGPM50-M955280MGPS80-M992250、75、100、125、150、175、20050MGPS50-M9921行程缸径mm型号Guide cylinder MGPM-XC35Ф50～Ф801-高精度High precision2-Metallic coil scraper isbuilt in standard cylinder toprevent spatter偏心销（For Offset pin）高精度的结构保证1.采用高精度的滚珠轴套将导杆和轴套的间隙减到极限2.一根导杆上采用前后两个滚珠轴套，增强其横向负载，减少其偏心位移量3.末端可以加自制加强板进一步提高横向负载能力偏心销（For Offset pin）偏心销（For Offset pin）高精度的不回转精度、偏移量及高横向负载能力±0.01°Standard cylinder with lock used on welding lineMNB32--100CNS125-160 MLUB32--100MLGP离直流、交流磁场发生源：350mm以下离直流、交流磁场发生源：350mm 以上1、交流磁场中2、离直流磁场发生源：350mm 以上使用场所气缸+耐交、直流磁场开关气缸+一般开关气缸+耐交流磁场开关D-P7 ■■■D-P4DW ■■磁性开关型号CDQ2P 、DCU 、CKP1、CLKP1、CDA1P MDB 、CDQ2B 、CDNA 、CKG1、MGP 等适合的气缸型号离开磁场的安全距离L（15000A 时）交流、直流磁场：350mm 以下交流、直流磁场：350mm 以上交流磁场：0mm直流磁场：350mm 以上构成耐强磁场的磁性开关/气缸磁环的关系安全距离焊接电流×1000A适合区域Magnetic Field (Strong or Standard ) Resistant Auto Switch控制阀VHA200VHA200VHA200VHA200为了确保维修人员的的人身安全请您关注系统残余压力排放安全对策----残压排放带锁型VHSVHS软启动装置设备放置一定时间以后，因系统内无背压，易造成“飞出现象”，为避免气缸飞出伤人，请采用软启动阀安全对策----软启动◆气体露点：大气压下-17 ℃◆过滤精度5微米焊装/总装线对气源的品质要求电磁阀的要求（The request of Vale）◆良好的工业现场环境的适应性Be fit for the industry field environment◆高可靠性和优良的性能价格比High dependability ，higher performance and lower price ◆安装、维修快捷、简便It is very easy for installation and maintenance◆技术升级的简单易行It is easy to improve the technologyVW StandardsSMC VQ VQCseries金属密封换向次数1亿次橡胶密封5000万次40微米以下5微米以下外部先导汇流板为标准配置External pilot is standardCv值=有效截面积(mm2)/18流量Q=Cv值*984(l/min)例：一个CS1B250－400的气缸，需要在3秒内动作到位，工作压力0.5MPa。