四.检测设备配置及检测水平一)实验室设备配置及检测能力1.整车检测线:主要设备有转鼓、排放设备、灯光检测仪、侧滑台、四轮定位仪、淋雨设备。
1.2主要试验能力满足进出口机动车辆检验规程第四部分:汽车产品SN/T1688.4-20062. 整车道路试验室2.1主要设备:悬架运动学及柔顺性试验台/K&C试验台、转向机器人、整车性能测试系统、三坐标、便携式三坐标测量机、防抱制动性能测试设备、制动系统性能测试系统、四轮定位仪、四柱举升机、侧滑试验台、侧翻试验台等其他设备。
2.2主要试验能力<1.1>汽车技术状况行驶检查,按GB/T 12677-1990进行;<1.2>车速表校正,按GB 15082-1999进行;<1.3>滑行试验,按GB/T 12536-1990进行;<2> 整车参数测量<2.1>车外部尺寸参数测量,按GB/T 12673-1990进行;<2.2>内部尺寸参数测量,按QC/T 577进行;<2.3>整车质量(重量)参数测量,按GB/T 12674-1990进行;<2.4>汽车重心高度测量,按GB/T 12538-1990进行;<2.5>转向系角传动比测量;<2.6>转向系摩擦阻力测量;<2.7>车轮定位参数测量;<2.8>最小转弯直径试验,按GB/T 12540-1990进行;<2.9>整车四轮定位参数的测量;<3>动力性试验<3.1>加速性能试验,按GB/T 12543-1990进行<3.1.1>原地起步连续换档加速性能试验;<3.1.2>直接档加速性能试验;<3.2>最高车速试验,按GB/T 12544-1990进行;<3.3>最低稳定车速试验,按GB/T 12547-1990进行;<3.4>爬陡坡试验,按GB/T 12539-1990进行;<4 >经济性试验<4.1>常用档等速行驶燃料消耗量,按GB/T 12545.1-2001进行;<4.2>多工况燃料消耗量试验,按GB/T 12545.1-2001进行;<5> 制动性能试验<5.1> 0型试验,按GB/T 12676-1999进行;<5.2> I型试验,按GB /T12676-1999进行;<5.3>转弯制动试验,按ISO 7975进行;<6 >行驶噪声试验<6. 1>汽车加速行驶车外噪声,按GB 1495-2002进行;<6.2>汽车匀速行驶车内噪声,按QC/T 57-1993进行;<6.3>汽车定置噪声试验,按GB 16170-1996进行;<7> 操纵稳定性试验<7.1>蛇行试验,按GB/T 6323.1-1994进行;<7.2>转向盘转角阶跃输入试验,按GB/T 6323.2-1994进行;<7.3>转向盘转角脉冲输入试验,按GB/T 6323.3-1994进行;<7.4>转向回正性能试验,按GB/T 6323.4-1994进行;<7.5>转向轻便性试验,按GB/T 6323.5-1994进行;<7.6>稳态回转试验,按GB/T 6323.6-1994进行;<7.7汽车操纵稳定性评价,按QC/T 480-1999进行;<8> 平顺性试验<8.1>随机输入行驶试验,按GB 4970-1985进行;<8.2>脉冲输入行驶试验,按GB 5902-1986进行;<8.3>汽车悬挂系统的固有频率和阻尼比测量,按GB 4783-1984进行;<9> 汽车起动性能试验,按GB/T 12535-1990进行;3.排放试验室排放试验室主要建设欧四/欧五排放室、密闭蒸发室等试验室,二期建设超低排放室和耐久转毂室。
3.1主要设备:四驱排放试验室转鼓设备、四驱排放试验室环境仓、四驱排放试验室排放设备、-7度环境和常温排放保温间、发动机台架及排放设备、蒸发密闭室、耐久转鼓、其他设备等排放试验室主要试验能力:可以进行常温、低温-7 ℃环境下的汽油和柴油排放检测。
试验能力:欧四欧五检测能力!预留一超低排放检测试验室。
3.4主要试验检验标准4.电磁兼容试验室4.1主要设备10米法电波暗室一座,3米法电波暗室一座,屏蔽室三座。
(1)电波暗室及屏蔽室:屏蔽体,吸波材料,天线塔,门,CCTV 监控系统,照明,接口板,报警系统,高架地板及反射地面,滤波器。
(2)测试系统:天线,接收机,功率计,放大器,信号源,测试软件,EUT监控系统。
(3)转台及转鼓系统:测功机,尾气收集,转台系统,迎风冷却系统,固定装置。
4.2主要试验检验标准:1.5.1整车抗扰度测试标准:●ISO 11451-2 Off vehicle source, 10 kHz to 18 GHz●SAE J551/11 Off vehicle source, 10 kHz to 18 GHz●2004/104/EC Method of testing for immunity of vehicles to electromagnetic radiation, 20MHz to 2 GHz (with option upto 18 GHz)●ISO 11451-4 Bulk Current Injection, 1 MHz to 400 MHz (option upto 1 GHz)●SAE J551/13 Bulk Current Injection, 1 MHz to 400 MHz (option upto 1 GHz)●ISO 11451-3 On board transmitter simulation, 1.8 MHz to 1300 MHz●SAE J551/12 On board transmitter simulation, 1.8 MHz to 1300 MHz●ISO 11452-2 Radiated Electromagnetic Fields, 80 MHz 18 GHz●SAE J1113/21 Radiated Electromagnetic Fields, 10 kHz to18 GHz1.5.2整车辐射骚扰●SAE J551/2 Limits and methods of radio disturbance characteristics 30 MHz to 18 GHz●SAE J551/4 Limits and methods of radio disturbance characteristics (narrowband) 150 kHz to 1 GHz●SAE J551/5 Performance Levels and Methods ofMeasurement of Magnetic and Electric Field Strength from Electric Vehicles,Broadband, 9 kHz To 30 MHz●2004/104/EC Method of measurement of radiated broadband electromagnetic emissions from vehicles●CISPR 12 Vehicles, Motorboats, and Spark-Ignited Engine-Driven Devices- Radio Disturbance Characteristics- Limit & Methods of Measurement, 30 MHz to 1 GHz.●GB140231.5.3零部件辐射骚扰●SAE J551/2 Limits and methods of radio disturbance characteristics 30MHz to 1GHz●SAE J551/4 Limits and methods of radio disturbance characteristics (narrowband) 150 kHz to 1 GHz●2004/104/EC Method of measurement of radiated broadband electromagnetic emissions from electrical/electronic sub-assemblies.●CISPR 25-1 Limits and methods of measurement of radio disturbance characteristics for the protection of receivers used on board vehicles, 150 kHz to 1 GHz●CISPR 25-2 Limits and methods of measurement of radio disturbance characteristics for the protection of receiversused on board vehicles, Measurement of vehicle components and modules, 150 kHz to 1 GHz●GB 186551.5.4零部件抗扰度●ISO 11452-2 Radiated Electromagnetic Fields, 80/200 MHz to 1 GHz & 1 to 3GHz with Radar Pulse Testing for GM in Microwave EMS system.●SAE J1113/21 Radiated Electromagnetic Fields, 80/200 MHz to 1 GHz & 1 to 3GHz with Radar Pulse Testing for GM in Microwave EMS system.●ISO 11452-4 Bulk Current Injection, 1 MHz to 400 MHz(upto 1GHz)●SAE J1113/4 Bulk Current Injection, 1 MHz to 400 MHz(upto 1GHz)●ISO 11452-5 Stripline, 10 kHz to 200 MHz(upto 1GHz) ●SAE J1113/23 Stripline, 10 kHz to 200 MHz(upto 1GHz) ●SAE J1113/22 Immunity to Radiated Magnetic Fields from Power Line, 60Hz to 30kHz●ISO 7637●ISO 10605●GB 176191.5.5主流汽车企业标准●FORD ES-XW7T-1A278-AC●GM 3091,GM3097●DC 10613,DC 10614,DC 106155.被动安全试验室5.1主要设备:(1)实车碰撞试验室:牵引系统、高速摄像机、灯光系统、数采系统、试验假人、力墙(2)模拟台车碰撞试验室:加速台车、减速台车实车碰撞试验室试验能力:最大能满足自重5t汽车120Km/h的正面碰撞要求,直线轨道总长250m,并建有15º角间隔的碰撞跑道6条,可实现自重为2.5吨的两车等速角度对撞。