Amt per Cav Amt per Cav Amt per Cav Amt per Cav Amt per Cav Amt per Cav Amt per Cav
$ $
- Per Cavity Total Cav's
Total Piece Cost $US Total Tooling $US
$ $
Flow Tons Per sq. in. Per sq. in. 2.25 2.25 2.25 2.75 2.25 2.25 2.75 2.75 2.25 2.25 2.25 2.25 -
Material Density lb/cu in lb/cu in 0.0330 0.0330 0.0440 0.0380 0.0430 0.0430 0.0520 0.0499 0.0515 0.0450 0.0405 0.0325 0 Pc Wgt AxCxD= 0.00 grams Pc Wgt 0.000 lbs
Area of Part Coefficient Inches Sq 0 CM Sq 0.00 Per Ton Cost $ Graining $ Plating $
Mf'g Subtotal
Mold Tonnage 0.00
51.61 32.26
$ $ $ $ $ $ $ $ $ $ $ $ $
-
Pressure Coefficient by Material
Applicable Material
PP, PE, TSOP PA, PVC, POM
ABS (except for 2C), TPR, PP + Additives
Coefficient
ABS-2C, PPO, PC, PMMA
0.3 0.4 0.5 0.6
Plastic Part Cost Breakdown
Customer: Part Name: Part Number: Quote Date Original Current CN: Design Level Previous Current MY: Program: RFC #: Volume
Measure
0 Total Cubic Inches
Press Time
Number of Cavities
-
seconds,
-
Parts/Hr (each cav.) Parts/Hr (total) Mold Capacity
Pcs/Hr 80 / hr - Lg sd/shld - 2 Cav mold $ 150 / hr - Sm sd/shld - 2 Cav mold 300 / hr - Sm sd/shld - 4 Cav mold Press Size 0 Tons
Material Cost / lb $US $US 1.32 1.56 1.58 1.80 2.18 1.88 1.87 1.74 2.74 1.08 3.58 1.84 -
Material Density (g/cm3) (g/cm3) 0.913 0.913 1.218 1.052 1.190 1.190 1.439 1.380 1.425 1.246 1.121 0.899 0.000
Base Tool Cost/Cavity Amt per Cav Amt per Cav
$
-
Markup (% to be applied to subtotal)
Scrap SG&A (includes inbound freight) Profit 0.7% 5.0% 8.0% $ $ $ -
$
-
Component Part Tooling
$
-
Additional Assembly Labor
Hourly Rate (Direct + Indirect + Fringe) in $USD Number of Additional Laborers Pcs / Hr 1 $ Component Tooling Total $ 1.25 0% Reduction Percentage $ -
Avg pcs/hr for std designed parts For complex design reduce by 25% 100 / hr - Undr s/tray - 2 Cav mold 80 / hr - Seat/bk pnl - 2 Cav mold 300 / hr - small parts - 4 Cav mold
Raw Material (pre-color, filled resins)
Place a '1' in front of chosen resin, '0' for others ERROR - Place a '1' in front of one resin material PolyPro HC PolyPro (Blow Molded) PolyPro (30% Glass Fill) ABS (Medium Impact) Polycarb Nylon 6 Nylon 66 NYLON (70G33 GF PA - 30% Glass Fill) ACETYL PolyEth (HDPE) (Inj or Blow mold) TPE (Side Shld Rubber Wipes) TPO Other (special cases - enter data) $ $ $ $ $ $ $ $ $ $ $ $ $
Slides Slides Slides
Small Medium Large
Amt per Cav Amt per Cav Amt per Cav
Packaging
-
$
-
Total Piece Cost $US
Molds req'd Design Build Mold cost Gage cost
$ $
Cost $ -
Dual Material Calculation Raw Material (pre-color, filled resins)
Place a '1' in front of chosen resin, '0' for others ERROR - Place a '1' in front of one resin material PolyPro HC PolyPro (Blow Molded) PolyPro (30% Glass Fill) ABS (Medium Impact) Polycarb Nylon 6 Nylon 66 NYLON (70G33 GF PA - 30% Glass Fill) ACETYL PolyEth (HDPE) (Inj or Blow mold) TPE (Side Shld Rubber Wipes) TPO $ $ $ $ $ $ $ $ $ $ $ $ $ 1.32 1.56 1.58 1.80 2.18 1.88 1.87 1.74 2.74 1.08 3.58 1.84 0.913 0.913 1.218 1.052 1.190 1.190 1.439 1.380 1.425 1.246 1.121 0.899 0.000 2.25 2.25 2.25 2.75 2.25 2.25 2.75 2.75 2.25 2.25 2.25 2.25 0 0.0330 0.0330 0.0440 0.0380 0.0430 0.0430 0.0520 0.0499 0.0515 0.0450 0.0405 0.0325 0.0000 0.00 AxCxD= mm, mm, mm, mm, inches inches inches inches 0.000 Pc Wgt 0.000 g. lbs. Material Cost / lb $US Material Density (g/cm3) Flow Tons Per sq. in. Material Density lb/cu in $ -
Mold Tonnage = [Product projection area (cm2)] x [Pressure Coefficient] * Draw is part depth along z-axis of mold. * If Deep Draw-Multiply Target by 1.30
Other (special cases - enter data)
Measurements
Calculate Pc Wgt using inputs for A, C & D -- Labor & Burden using input in B A) Wrap Width (Developed-Avg-Shortest Dim) 0.00 0.00 0.00 0.00 mm, mm, mm, mm, inches inches inches inches
B) Absolute Width (Finished-Avg-Shortest Dim) C) Length D) Thickness (Developed-Avg-Longest Dim) (Avg)
B) Absolute Width (Finished-Avg-Shortest Dim) C) Length D) Thickness (Developed-Avg-Longest Dim) (Avg)
-
US US
$ $
-
Tooling with Reduction
Total Tool'g
b_Comp Brkdwn Mstr_CHINA_Plastic_Rel #15_Mdl Yr 2007 to 2012.xls