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派士数控转台技术文件AWUP160技术协议中英文-吴

派士数控转台技术文件AWUP160技术协议中英文-吴The Technical Agreement技术协议1. NC Rotary Table, type: AWUP160 , with Counterbearing: GGP160数控回转工作台, 型号:AWUP160; 及,尾座,型号:GGP160转台加尾座统一命名为: WWUP1601. 1Technical Description 技术描述1.1 .1 Execution of table platen台面Table platen manufactured from Meehanite GGG cast-iron, which is hydraulic tight and also gives highest rigidity- Ground clamping surface, precisely machined工作台台面采用德国米汉纳GGG高等级铸铁,具有非常高的刚性。

夹紧面采用精密的机械加工完成。

1.1.2 Base 底座The base casting is manufactured from Meehanite GGG cast-iron, which is hydraulic tight and also gives highest rigidity and stiffness.- supporting surface precisely machined- equipped with clamping slots/fixing holes- body bottom prepared to be installed the client's machine ———————————————————————————————————————————————工作台底座采用德国GGG高等级铸铁,具有非常高的刚性,采用独特的液压夹紧技术具有夹紧速度快,扭矩大,制动性强,平稳性高,抗倾覆力矩强的特点。

支撑面采用了精密机械加工完成。

配置有夹紧槽或安装孔。

工作台底座通过螺丝螺母安装在客户机床上1.1.3 Drive 驱动The table will be driven by servo motor of client'sWe are using worm and wheel sets from company Ott which have the highest accuracy that is available in the market. It also has a patent pended zero backlash adjusting system, where you can set backlash to zero with anydisassembly of the worm工作台驱动的伺服电机由客户自己提供。

转台由伺服电机驱动德国OTT 涡轮双蜗杆,具有极高的精度,OTT涡轮蜗杆为可调隙的德国专利技术,维护非常方便1.1.4 Bearing 轴承The table is centrally supported by high precision preloaded axial - radial bearing from company INA which gives highest stiffness to the faceplate.工作台的中心支撑采用德国INA公司生产的高精确的轴向-径向———————————————————————————————————————————————转台专用YRT轴承,保证了转台的高刚性及大承重。

11.1.5 Lubrication 润滑the bearing are running in--- Oil lubracation.轴承采用油润滑形式。

1.1.6 Sealing 密封Precautions are taken to prevent entrance of dust, chips and coolant into the inside of the table. There is also an air purge foreseen on the housing; so there is a permanent overpressure of 0,2 bars onto the housing which prevents that dust or chips are entering the table. (client must give 6 bar to our connection)为了预防粉尘,细削和冷却液进入工作台内部,在外壳上有一个空气洗涤装备(气密封),产生0.2Bar的气压,预防粉尘,细削和冷却液进入工作台内部。

(客户需要提供6Bar的气源)1.1.7 Clamping 夹紧系统Reliable clamping of the table is assured by a clamp ring which presses a brake disk onto the housing. there is a need of 6 bar pneumatic to activate the pressure, when the pressure is delayed, the clamp opens automatically.工作台可靠的夹紧是靠刹车盘到外壳的压力夹紧来保证的。

为了启动足够的压力,需要提供6bar的气压,当压力延迟,夹———————————————————————————————————————————————紧系统自动打开。

此转台采用气动夹紧--机械松开,夹紧压力最大6bar。

1.1.8 measuring system 测量系统The table will be equipped with a measuring system, make HEIDENHAIN, consisting of an absolute encoder, type RCN228 with a system accuracy of +/-2.5 sec. of arc.It can be absolute positioning.工作台装配有海德汉的测量系统,由一个型号为RCN228,精度是+/-2.5″的绝对编码器组成。

1.1.9 Control 控制The table will be controlled by the M/C NC工作台依靠M/C NC控制1.1.10 Electrical installation/wiring 电气安装/布线All electrical parts correspond to the VDE rules.All wires are provided with identification numbers according to E-Plan.ALL visible cables provided with insulating plastic tubes which were oil resistance. 所有电气部份按照德国VDE规则。

所有的电缆都根据安装图纸提供相对应的编号。

所有的可见的电缆都带有塑料的、耐油的外部绝缘层。

1.1.11 Color 颜色———————————————————————————————————————————————According to client’s requirment根据客户的要求1.1.12 Manufacture standard: 制造标准:2Base on the EU Machine Guidelines 98/37/EG, Appendix IIBThe production meets the relevant regulations listed with regard to its design and construction按照欧盟98/37/EG机器标准,附录IIB级关于产品设计和制造的有关规程如下:EU Guidelines:* EU Machine guidelines 98/97/EG* EU low voltage Guidelines 73/23/EWG* Electromagnetic compatibility 89/336/EWG( Version,92/31/EWG) * Applied harmonized norms* En292-1, En292-2, En60204-1, En50081-2, En50082-2* DIN ISO 230-1* DIN ISO 230-21.1.14 Inspection 检验The manufacture will inspected the production according to Peiseler standard protocol. The test report will be provided to client.产品根据peiseler标准进行检测,检测报告将提供给客户。

1.2 Technical Data———————————————————————————————————————————————技术参数如下:Peiseler NC- Indexing Table Type 派士乐数控卧式转台型号:AWUP160Axis of rotation 旋转轴 horizental 卧式 center height 中心高 180mm Achieved via base frame15mmDiameter of faceplate 台面直径 160 h8 mmAxial run-out of faceplate,max. 台面轴向跳动 0.005mm/dia.150mm Rectangularity of faceplate-base Incl. tumbling error, max. 台面径向跳动0.005mm/dia. 150mm Incl.star-shaped T-slots based on DIN 650 包括DIN标准放射状T-型槽6 X10 H7Diameter of Centre hole 中心孔直径 50 H7Radial run-out of centre bore, max 中心孔跳动 0.005 mm Depth of center bore 中心孔深度 30 mmdiameter of center through hole, max. 中心通孔直径40mm———————————————————————————————————————————————Bearing of faceplate Axial / radial 轴向/径向 diameterof bearing 轴承直径 146 x 80 mmDriven via backlash – free adjustable worm gear Diameter of worm wheel 蜗轮蜗杆直径 168mmIndex accuracy of worm gear 涡轮蜗杆精度 +/- 15″Incl. encoder type 包括直装式编码器型号海德汉 RCN228 With a system accuracy of转台定位精度 +/- 2.5”Repeatability 重复定位精度 +/- 1”Ratio of worm gear 蜗轮蜗杆传动比 30 : 1With add. gear box , 带传动机构 ,传动比 i=1:1Speed of faceplate, max. 最高转速 100 rpmPos. as shown at the drawing3伺服电机位于转台的———————————————————————————————————————————————左侧prepared to accept servomotor type伺服电机型号: 广州数控130SJT-M075E(A)tilting torque, max. 最大倾覆力矩 1200 Nmaxial load, max. 转台中心允许最大切削力 5000 Ntransport load, max.最大承重 ) 150 Kgpermissible inertia resulting from transport load, max. 最大承重时的最大传动惯量 3.2 kgm2(基于传动比和加速度)Transmittable torque of worm gear, max. 蜗轮蜗杆最大传动力矩 650Nm Type of clamping 夹紧方式 pneumatic气动Pressure for clamping 夹紧压力 6 barClamping torque max. 最大夹紧力矩 800 Nmincl. air purge connection 包含空气涤清接头air purge input 气压输入———————————————————————————————————————————————6 barair purge output, max 最大气压输出 0.2 barWithout servomotor 不含伺服电机Peiseler counter bearing Type 尾座型号:GGP 160Without drive 无驱动 horizental 卧式 center height 中心高 180mm achieved via grinded basedplate22mmin same height with AWUP160与AWUP160在同一高度+/- 0.01mmincl. bore pattern. 包含孔隙 4 X M10incl. rotary manifold with 包含旋转接头 4 lines 4 路diameter of manifold pin. 旋转接头接口直径 25mm - 0.008mm Axial run-out of manifold pin,max. 旋转接头轴向跳动 0.01mmlength of manifold pin 旋转接头长度 30 +/- 0.1mm———————————————————————————————————————————————bearing of faceplate 轴承 2 x radia 2个径向轴承 Type of clamping 夹紧方式 pneumatic气动 Pressure for clamping 夹紧压力 6 bar Clamping torque max. 最大夹紧力矩 220 Nm图纸号:2. Extent of supply: 供货范围NC Rotary Table, Type AWUP160 3 pcs ,including measuring system as described COUNTER BEARING, TYPE GGP 160 3pcs数控转台,型号AWUP160,3台包括描述中的测量系统尾座,型号 GGP160, 3台3. Documents: 文件(所有文件将提供2套纸质版本,一套电子光盘)- Technical documentation in English, including:* Operating and maintenance manual* Electrical, Hydraulic and Lubrication system drawings* Test report* manufacturer declaration-英文版技术文件包括:4* 操作和维护手册———————————————————————————————————————————————* 电气、液压和润滑系统图纸* 检测报告* 制造商声明5———————————————————————————————————————————————。

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