首件检验报告的主要内容:Content:1. 首件检验的原因reason for FAI2. 零部件的基本数据date of the items3. 检验结果result4. 文件检查情况documentation check5. 零部件检查情况check of the components6. 改进的措施清单及建议list of measures, recommendation7. 附件appendices8. 参加人员participants1.首件检验的原因reason for FAI2. 零部件的基本数据date of the items3. 检验结果result,release given放行产品的详细情况:满足第6点的规定义务results,release givenconditions acc. to chapt.6fulfilledpos.:yes:是yes1):是1)no:否conditional release of a lot / no. ofpieces / time (see point 6) 批量放行条件/产品号/时间(见第6条)yes:是date: 日期signature2):签字2)Yes1): Release with stipulation. The production release is to accept under reserve of conditions mentioned at chapter 6.是1):按约定放行。
在第6章提到的约定条件下接受产品放行。
signature2) release by the leader of the FAI or his deputy签字2):由首件检验组长或其代表放行。
4. documentation check文件检查序列号necessary是否必要received接收情况result 结果task 任务编号发布日期版本yes no Yes no o.k. n.o.k.4.1.1 Q0-Q8质量要求F30000060 4.1.2 order 订单4.1.3 approval for certification证书认可ISO9000(PM-61/R03) 2006-1 2-174.1.4 list of suppliers for parts or service 零件或服务的供方名单4.1.5 supplier’s appraisal 供方评价MC-Q06.02 4.1.6 main drawings 主要图纸4.1.7 parts lists零件清单4.1.8 list of drawings 图纸清单4.1.9 Proof of strength formechanical design 构造设计强度保证4.1.10 weight protocol重量协议4.1.11 test and inspection plan检验和试验计划4.1.12 test instruction /specification 试验说明/规范4.1.13 test protocol / job cards试验纪要/工作卡片4.1.14 3.1 certificate of rawmaterial 3.1原材料证书4.1.15 3.1 certificate of finalproduct 3.1最终产品证书4.1.16 material traceability 材料追溯性4.1.17 Miscellaneousdocumentation 其它文件4.2.1 certificate for welding DIN6700 6700焊接证书4.2.2 contract and designreview 合同和设计评审4.2.3 sub-contracting of designand welding work 分包的设计和焊接工作4.2.4 welding construction test (STBT) 焊接结构测试4.2.5 welding procedurequalification records(WPQR) 焊接工艺资质记录4.2.6 welder´s / weldingoperators test certificates焊工/焊接操作人员测试证书4.2.7 welding procedurespecifications 焊接工艺规范4.2.8 welding plan, tackwelding plan, weldingsequence plan 焊接计划,点焊计划,焊接顺序计划4.2.9 welder’s /weldingoperators test certificates,test procedure 焊工/焊接操作者测试证书,测试程序4.2.10 welding test sample incl.documentation 焊接测试样本,包括文件4.2.11 personnel non destructivetesting (NDT) 无损检测人员4.2.12 non destructive testingrecords (NDT) 无损检测记录4.2.13 proof of compliance fillermetal 焊接填充材料4.3.1 SPQ3) glass 玻璃4.3.2 SPQ3) powder 粉末4.3.3 SPQ3) cast parts 铸件4.3.4 fire proof quality approval 防火质量认可4.3.5 table of realized fire tests现行的防火测试表4.3.6 report electromagneticcompatibility 电磁兼容性报告4.3.7 training data andinformation 培训数据和资料4.3.8 Adjusting instructions 调试说明4.3.9 design review protocol 设计评审纪要4.3.10 maintenance-/assemblyinstructions 维护/组装说明4.3.11 configurationmanagement 结构管理4.3.12 type checking 型式检查4.4.14.4.24.4.3o.k. = fulfilled满足n.o.k. = failed不满足SPQ3) -> supplier product qualification (specifically MOR requirement)供方产品资质(特别是铁道部要求)5. check of components 零部件检查ite m necessary是否必要result 结果Task任务yes no o.k. n.o.k5.1. 1 visual inspection, general condition (parts free of burrs, clean, etc.) 一般条件外观检查,(零件无毛刺,清洁等)5.1. 2 check accord. drawing (measures, form- and position tolerance, layer thickness)random sample图纸一致性检查(测量,形状和位置公差,层厚度),抽样5.1.3paint inspection according border samples V1.1油漆检查,按V1.1近似样本5.1.4layer thickness interfaces according drawing按图纸分层次的接口检查5.1.5volume test, weightiness test体积测试,重量测试5.1.6leak test, pressure test漏泄试验,压力试验5.1.7packaging according to agreements按照协议的包装检查5.1.8Labelling标签5.2.1welding inspection焊接检查5.3.1visual inspection glass, according BN 91811按照BN91881的玻璃外观检查,5.3. 2 visual inspection chrome, according specification chromium-plating V1.1铬外观检查,按电镀铬规范V1.15.3.3functional test, electrical功能测试,电气性能5.3.4isolation test/ continuity test绝缘测试/连续性测试5.3.5functional test, mechanical功能测试,机械5.3.6acoustic test声学测试5.4.15.4.25.4.3备注:o.k. = fulfilled满足n.o.k. = failed不满足6. list of measures,recommendations 改进措施清单及建议6.1 list of measures措施清单6.2 recommendations改进建议7. appendices附件8. participants参加人Company公司name, function姓名,作用date 日期signature签名新誉(leader of the FAI)(首件检验组长)新誉焊接监督员(XinYu vSAP)contractor 承包方SAG西门子customer最终顾客。