电子制造业新产品导入NPI及常用英文词汇产品定义(EVT),产品设计(DVT),定型测试(PVT)EVT (Engineer Verification Test)工程样品验证测试,DVT (Design Verification Test)设计样品验证测试,PVT(Production/Process/Pilot Verification Test)生产验证测试。
1)产品确证历程:EVT(Engineering Verification Test)---> DVT(Design Verification Test) ---> PVT(Process Verification Test);2)EVTPoduct/Engineering Specification complete(由R&D 完成,容: 一些重要的参数,重要特征)Design Verification Plan ( B-test, Compatibility-test, EMI )(由技服部作)初步之BOM(R&D完成)Cost Review(PMP 负责)Test equipment and Tooling(R&D 和工程部门)Test process documented and released测试程序或测试文件Failure analysis and corrective actions针对不良点作设计上的改善3)DVTDesign Verification Test( B-test , Compatibility-test, EMI ) complete 概念1:可靠性测试: 产品在既定的时间, 在特定的条件下完成特定功能和性能的机率概念2:B-test--- Basic test 包括:Function TestSafety TestEnvironment TestMechanical Test概念3:Safety Test 主要有:Hit-Pot 高压测试绝缘电阻测试Current Leakage(电流测试)接地测试概念4:Mechanical Test 主要有Vibration Test(振动试验)Drop Test(落体试验)概念5: Compatibility test --- 兼容性测试硬件与软件之兼容性硬件与硬件之兼容性概念6: EMI Test--- 抗静电,电磁干扰Agency Compliances complete安规承认测试,安规组负责Design Change Phased in设计变更切入MPI & TPI & QII 等等制程文件试用的制作完毕BOM 进一步修改Failure Analysis and Corrective actions形成AVL---- Acceptable Vendor List4)PVTFailure analysis / corrective actionFirst article inspection review with customer and documented制程安排好, 各种制程文件修改并正式发行Operators/ Inspectors traning / certification programC-Test----仅小变更,仅需做change-test 变可. 此测试可仅针对变更项做ORT Test (On Going Reliability Test)--- ongoing reliability test连续测试2000小时PMP 召开会议---作总结GO or STOP5)机构件的3B ApprovalTVR--- Tooling Verification Report对生产出来的产品做全尺寸测量Cpk Report Complex Process Capability index制程能力报告TVR & Cpk 由品保与工程部门共同完成Flow Chart ----流程图怎样安排制程PMP --- Process Management Plan制程安排,制程控制要点,设备,检验法, 检验频率等等Flow Chart & PMP 由IE 制作FAP ( Final Audit Program )要求图文并茂试模报告塑料成形条件, 冲压成形条件各单件之图面及组件之装配图材质证明书ECN--- Engineering Change Notice要求及时地切入工程变更工厂/设计产品测试:BVT是Build Verification Test,基本验证测试,对完成的代码进行编译和连接,产生一个构造,以检查程序的主要功能是否会像预期一样进行工作。
EVT是Engineer Verification Test,工程样品验证测试。
DVT是Design Verification Test的简称,设计验证测试,是硬件生产中不可缺少的一个检测环节,包括模具测试、电子性能、外观测试等等。
PVT全称为Process Verification Test,意为小批量过程验证测试,硬件测试的一种,主要验证新机型的各功能实现状况并进行稳定性及可靠性测试。
Engineering Verification Testing (EVT)Identifying design problems and solving them as early in the designcycle as possible, is key to keeping your project on time and within budget. Too often, product design and performance problems are not detected until late in the product development cycle —when you’re getting ready to ship your product. The old adage holds true: Its costs a penny to make a change in engineering, a dime in production and a dollar after a product is in the field.In the Prototyping stage, engineers create actual working samples of the product they plan to produce. Engineering Verification Testing (EVT) is used on prototypes to verify that the design meets pre-determined specifications and design goals. This valuable information is used to validate the design as is, or identify areas that need to be modified.Percept’s proven EVT testing process helps clients to quickly identify and resolve design issues early in the design cycle, improving future product performance while saving time and money.EVT:Consists of basic functional tests, parametric measurements, specification verification Is performed on first engineering prototypes Ensures basic unit performance to design goals and specificationsDVT / EVTDesign Verification Testing (DVT)After prototyping, the product is moved to the next phase of the design cycle: Design Refinement. Engineers revise and improve the design to meet performance and design requirements and specifications. Design Verification Testing is performed to deliver objective, comprehensive testing verifying all product specifications, interface standards, OEM requirements, and diagnostic commands.Percept’s thoro ugh, objective DVT methodology delivers objective, comprehensive testing to verify all product specifications, interface standards, OEM requirements, and diagnostic commands.DVT is an intensive testing program consisting of five areas of testing: Functional Testing (including usability) Performance Testing Climatic Testing Reliability Testing Compliance TestingProcess (or Pilot) Verification Test (PVT)Subset of Design Verification Tests (DVT) Performed on pre-production or production units Verifies design has been correctly implemented into productionCVT Compatibility Verification Testing产品定义(EVT)、产品设计(DVT),到定型测试(PVT)三大阶段是系统化产品研发流程。