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金属硬密封三偏心蝶阀原理与应用
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FIRETESTED
The valve has successfully passed a firesafe test in accordance with a specific firesafe procedure.
INHERENTLY FIRESAFE
The valve is firesafe by design. The valve has no soft components that could be destroyed by the fire. The valve does not change its performance before, during or after the fire.
Non Destructive Examinations
PMI - Positive Material Identification
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Vanessa Engineering
Vanessa utilizes the most advanced software to design its valves: 3D CAD Pro-Engineering, Finite Element Analysis Pro-Mechanica, CFD (Computational Fluid Dynamic) Flow Works, PDM (Product Data Management) Pro-Intralink, and others.
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Alberto Bertamoni
V.P. Sales & Marketing Tyco Valves & Controls Italia - Vanessa
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VANESSA
• Vanessa designed and
Lugagnano Val d’Arda
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started manufacturing the Series 30,000 in 1975. Vanessa plant is located in the north of Italy approx. 100 Km from Milano airports.
Covered bunker - Fully computerized control room Testing capability up to 84”- Helium leakage detection
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3D Coordinate checking machines
Vanessa utilize in all stages of manufacturing 3D coordinate measurement checking machines. Measurement accuracy: 1 micron.
Vanessa Workshop
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Flexible machining centers with multiple pallets Machining capability up to DN 112” (2,800 mm.)
Vanessa Cryogenic Testing Facilities
Founded in 1960 Subsidiary of Keystone Int. from 1989 to 1997 Joined Tyco International in 1997 A purpose-built factory of approx. 32,000 m2 Class “A” Advanced Flow Manufacturing Customer On Time Delivery Performance >93% (Average FY03) 164 Total Employee
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FCI 70-2 class VI does not define leakage above 16”. FCI 70-2 class VI test is performed always at 3 bar independently from the valve rating. (*) API 598 air test is required for metal seated ball and butterfly valves (**) API 6D air test is optional
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BUBBLETIGHT is the most misused term !
Bubbletight in accordance with: FCI 70-2 class V or class VI API 598 & API 6D metal seated means:
ALLOWABLE LEAKAGE
The benefits obtained by means of the AFM strategy are: - Drastic reduction of delivery time - Reduction of inventory, - Increased productivity.
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ISO 9001 since November 1992
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AFM (Advanced Flow Manufacturing)
Vanessa has implemented the Advanced Flow Manufacturing also to “Engineering to order” product lines like:
Cryogenic Valves High Temperature Valves Valves with Steam Jacketed Configuration
All Vanessa valves are tested to pass a ZERO LEAKAGE test
ZERO leakage definition
Zero leakage is defined as the ability to pass a test per ALL International standards with ZERO bubbles of air and/or drops of water.
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Integrated Manufacturing Cell
In the year 2000, Vanessa has built a fully independent production facility based on the AFM (Advanced Flow Manufacturing) technology: the Integrated Manufacturing Cell (IMC). The IMC is conceived as a focussed factory to produce the following product line: Vanessa Series 30,000, Basic Configuration, from 3” to 24”, class 150 & 300, ASME & DIN compliance, WCB & CF8M.
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Vanessa Workshop
Vanessa factory is fully equipped with the most up-to-date machinery such as: computer controlled rotary transfer machines, capstan lathes, milling machines etc. The workshop is served by a crane capacity of 10 tons
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Leakage Comparison
API 598 leakage is in drops/min (liquid) and bubbles/min (air) API 6D & FCI 70-2 leakage is in ml/min
Diameter MM. INCH 80 3" 100 4" 150 6" 200 8" 250 10" 300 12" 350 14" 400 16" 450 18" 500 20" 600 24" 750 30" 900 36" 1000 40" API 598 API 598/API 6D API 6D Metal Steated Metal Seated Soft Seated Liquid Air (*) Liquid Air (**) Liquid/Air (*)(**) 12 24 0.46 14 0 12 24 0.61 18 0 12 24 0.91 27 0 20 40 1.21 36 0 20 40 1.52 45 0 20 40 1.83 54 0 28 56 2.14 63 0 28 56 2.44 72 0 28 56 2.74 81 0 28 56 3.05 90 0 28 56 3.66 108 0 28 56 4.57 135 0 28 56 5.48 162 0 28 56 6.40 189 0 FCI 70-2 Class VI Air 0.90 1.70 4.00 6.75 11.10 16.00 21.60 28.40 -
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Inherently Firesafe ZERO Leakage
• BEFORE • DURING • AFTER
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This range of valves is manufactured by the IMC with 2 to 4 weeks delivery
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AFM: Advanced Flow Manufacturing