菏泽锅炉厂有限公司HE ZE boiler G Co., Ltd.地上LPG橇装加气站说明书 Skid-mounted LPG station instruction目 录Content一、前言prolegomenon二、技术参数Technical parameters三、典型配置Typical configuration四、工艺及结构Process and structure五、安装Installation,六、操作operation七、注意事项notice一、前 言prolegomenon·感谢您使用菏泽锅炉厂有限公司产品。
Thanks for using product of HE ZE boiler Co.,Ltd·菏泽锅炉厂有限公司是制造LPG储存设备的厂家,其生产的LPG储罐及LPG加气站拥有众多客户,并销往国外。
Heze boiler co., LTD is a manufacturer of LPG storage equipment manufacturer, the production of LPG storage tank, and LPG stations have many customers, and exported to overseas。
·LPG橇装加气站是公司依照有关标准,将LPG汽车加气站运行的单一器件(如储罐、泵、阀门、管道等)集成于金属橇体之上而形成的一个完整的小型加注站成套设备。
Skid-mounted LPG stations is constructed according to relevant standards. Integrate single device (such as tanks, pumps, valves, piping, etc.) to the metal skid body and formed a complete small LPG stations.本设备具有造价低、占地少、操作简便、移动灵活、建设周期短等诸多优点。
经过用户使用和不断改进,本设备无论是工艺还是结构都已非常成熟和完善。
The device’s cost is low, footprint is small,and it”s easy to operate, mobile flexibly, construction period is short, and many other advantages. After user’s usage and continuous improvement, the processes and structure are very mature and perfect.·橇装加气站主要依据标准为《GB50156汽车加油加气站设计与施工规范》,其要求严格而广泛,能适应不同地区的使用条件。
Skid-mounted stations mainly based on standards "GB50156 vehicle refueling stations design and construction standards", which requires strict and extensive, and can adapt to use conditions of different regions. ·本设备的工作介质除LPG外,还可用于DME、氨水及醇类液体的充装工作。
因其他介质特性与LPG有所不同,订购时需事先说明,公司在制作过程中将根据用户要求做适当调整.In addition to LPG, DME, ammonia and alcohol liquid also can be as working media.Features of LPG are different from other medias’, please tell us when order, we will adjust according to user requirements. ·因LPG储罐安装于地面之上,故此套设备称为地上式LPG撬装加气站。
Beacause LPG tank installed on the ground, so called this equipment ground-type skid mounted LPG filling stations.·根据用户需求,对防晒罩棚及外框架进行外观设计并制作.The sun canopy and external framework can be designed and produced according to user’s requirements .二、技术参数Parameters使用介质media LPG 储tank罐储罐容积capacity15M3设计压力pressure 1.77MP a储罐筒体直径diameterΦ1800mm储罐长度length6247mm储罐总高度/储罐总重total height/total weight2406mm/4185kg 工艺管道设计压design pressure of the process piping 2.5MP a工艺管道安全阀开启压力valve opening pressure of processpiping1.70MP a温度适用范围temperature-20℃~55℃ 湿度适用范围humidity10~95%加气机LPGdiapenser计量准确度Accuracy±1%计量单位Units升、L流量范围Flow Range5~60L/min工作电源Power Supply AC220V,50HZ 功率Power≤0.1kw温度补偿范Temperature compensation range-25℃~+55℃ 泵pump额定流量Rated flow8-12M3/h最大扬程Maximum lift150m最大吸程Maximum suction12m工作电源Power Supply AC380V,50HZ 功率Power4-7.5kw橇体尺寸(长×宽×高)Size(L × W × H) of Skid-mounted station 视用户情况定depend on the actual situation橇装站总重量total weight of Skid-mounted station视用户情况定depend onthe actual situation 表中参数若有变化,以随机文件和实物为准。
Parameters are subject to change, to prevail in kind.设备可根据用户要求定做,如储罐大小等。
Equipment can be customized, such as the size of tank.三、 典型配置Typical configuration橇装加气站由表中所列器件集合而成:Skid-mounted station is constituted of the device listed in the table.序号No.名称name规格及型号Specifications and数量amountModel1 扶梯LadderΦ16 12 电源防爆箱Power5~20A,24端子terminal 1Explosion Box/ 13 电气控制柜 Electricalcontrol cabinet4 泄漏报警器Leak alarm RB-KF 25 喷淋系统Sprinkler system2〞 16 橇体Sled body/ 17 储罐Tank15M3 1DN50气动pneumatic 28 紧急切断阀Emergencyshut-off valve带减压with reducing valve 1瓶N2 bottle9 N2(也可用空气压缩机)10 铜阀Copper valve ZG1/2 211 铜阀Copper valve ZG2 1ZG3/4 412 不锈钢阀Stainless steelvalve13 加气机LPG dispenser JYQS-25H双枪Twin-nozzles 114 卸车泵Unloading pump YQB15 115 泵Pump WB15 1DN50、DN25 116 卸车总成Unloadingassembly17 减震管Absorber DN50 418 过滤器Filter DN50 2DN50 219 安全回流阀Safe returnvalveDN15 120 管道安全阀Pipeline safetyvalve21 安全阀Safety valve DN80 122 液位计Level Gauge UZ2.5M-2000-0.56AF 304 123 温度计Thermometer-40℃~+80℃ 124 压力表Pressure gauge带阀with valve4.0Mpa 1125 压力表Pressure gauge充油带阀Oil-filled with a valve4.0Mpa26 球阀Ball valve DN15,4Mpa 227 球阀Ball valve DN20,4Mpa 228 球阀Ball valve DN25,4Mpa 429 球阀Ball valve DN50,4Mpa 930 截止阀Stop valve DN20,4Mpa 231 截止阀Stop valve DN25,4Mpa 332 截止阀Stop valve DN50,4Mpa 333 截止阀Stop valve DN80,4Mpa 1四、 工艺及结构Process and structure1撬装站工艺上由一台15m³储罐及两台泵组成。
管道部分由一台泵为中心构成卸车系统,一台泵为中心构成加注系统,两套系统在故障状态下可以临时替用。
此外,还有氮气操作系统及以加气机为中心的计量系统。
Skid-mounted station consists of a10m ³storage tank and two pumps.Pipe section :one pump forms unloading system, another form s filling system, the two systems under fault conditions can be use d temporarily.In addition,there are nitrogen gas operating system and the measurement system with LPG dispenser centric.橇装站从结构上分为四大部分,为储罐、橇体、加气机、电控箱。