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压力容器设计审核人员答辩考试-标准要点归纳及特殊材料、特殊工况的设计注意事项

1钢板 ________________________________________________________________________________ 5 1钢管 ________________________________________________________________________________ 6 GB150.2 5____________________________________________________________________________ 6 1锻件 ________________________________________________________________________________ 7 1螺柱 ________________________________________________________________________________ 7 1 螺柱和螺母_________________________________________________________________________ 7 1 低温容器用焊条_____________________________________________________________________ 7 1复合板 ______________________________________________________________________________ 7 2焊后热处理 __________________________________________________________________________ 7 2. 消氢热处理 _________________________________________________________________________ 8 2成形受压元件的恢复性能热处理 ________________________________________________________ 9 3制备产品焊接试件 ____________________________________________________________________ 9 4 100%RT或UT _______________________________________________________________________ 10 4 100%MT或PT _______________________________________________________________________ 10 4局部无损检测 _______________________________________________________________________ 11 4 组合检测__________________________________________________________________________ 124 热切割坡口表面____________________________________________________________________ 125 泄露性试验________________________________________________________________________ 12 偏心锥壳____________________________________________________________________________ 12 补强圈补强__________________________________________________________________________ 12 GB/T25198-2010 ______________________________________________________________________ 12 《固规》3.4.2.2 _______________________________________________________________________ 13 总图要求____________________________________________________________________________ 13 《固规》3.14 _________________________________________________________________________ 13 焊接接头____________________________________________________________________________ 13 《固规》3.17 _________________________________________________________________________ 13 压力容器用管法兰____________________________________________________________________ 13 接管内径倒角要求____________________________________________________________________ 14 不得有咬边__________________________________________________________________________ 14 热处理后返修应重新进行热处理的______________________________________________________ 14 低温低应力工况______________________________________________________________________ 14 分程隔板的名义最小厚度______________________________________________________________ 14 隔板槽宽度__________________________________________________________________________ 15管板最小厚度________________________________________________________________________ 15 复合管板覆层最小厚度及相应要求______________________________________________________ 15 换热管与管板的连接__________________________________________________________________ 15 折流板缺口布置______________________________________________________________________ 16 设置防冲板或导流筒__________________________________________________________________ 16 防冲板结构及最小厚度________________________________________________________________ 16 导流筒______________________________________________________________________________ 16 纵向隔板厚度________________________________________________________________________ 16 挡管________________________________________________________________________________ 16 中间挡板____________________________________________________________________________ 16 滑道________________________________________________________________________________ 16 鞍式支座布置________________________________________________________________________ 17 立式交换器支座______________________________________________________________________ 17 附件________________________________________________________________________________ 17 焊接工艺评定________________________________________________________________________ 17 尺寸偏差____________________________________________________________________________ 18 附录Ⅰ管板与管箱、壳体的焊接连接____________________________________________________ 18 NB/T47020-2012 _______________________________________________________________________ 18 6.6.1.2 长颈法兰 ______________________________________________________________________ 18 NB/T47020-2012 _______________________________________________________________________ 18 6.6.1.3 法兰检测 ______________________________________________________________________ 18 换热器膨胀节设置原则________________________________________________________________ 18 滑动端鞍座长圆孔位置________________________________________________________________ 18 塔式容器____________________________________________________________________________ 19 裙座________________________________________________________________________________ 19 裙座开坡口尺寸______________________________________________________________________ 19 排气孔(管)和隔气圈________________________________________________________________ 19 地震载荷____________________________________________________________________________ 21 塔外形尺寸公差______________________________________________________________________ 21 塔的热处理__________________________________________________________________________ 22 塔计算______________________________________________________________________________ 22 防火层______________________________________________________________________________ 22管程压力大于壳程压力的管接头的试压__________________________________________________ 22 水压试验对水的要求__________________________________________________________________ 23 无法进行压力试验容器应采取的安全措施________________________________________________ 23 泄露试验____________________________________________________________________________ 23 装有安全阀的容器气密试验和设计压力的确定____________________________________________ 23 换热器管束防振措施__________________________________________________________________ 23 JB/T4710-2005标准释义________________________________________________________________ 23 7防振措施 ___________________________________________________________________________ 23 低温压力容器设计注意事项____________________________________________________________ 23 鞍座材料____________________________________________________________________________ 24 支座的设置__________________________________________________________________________ 24 塔的校核截面________________________________________________________________________ 24 GB150.1中3名词定义 _________________________________________________________________ 24 HG/T20580-2011 3 名词定义__________________________________________________________ 24 设计压力的确定______________________________________________________________________ 25 复合钢板不适合做热处理的原因________________________________________________________ 25 异种钢焊接__________________________________________________________________________ 25 (缪春生)__________________________________________________________________________ 25 消氢处理及氢的来源__________________________________________________________________ 25 应力腐蚀____________________________________________________________________________ 25 晶间腐蚀机理、______________________________________________________________________ 25 控制途径及条件______________________________________________________________________ 25 其他腐蚀____________________________________________________________________________ 26 压力容器常见失效准则________________________________________________________________ 26 压力容器常见失效形式________________________________________________________________ 26 强度理论____________________________________________________________________________ 26 管板受力分析________________________________________________________________________ 26 固定管板计算危险工况组合____________________________________________________________ 26 塔的分类____________________________________________________________________________ 26 卧式容器的鞍座设计__________________________________________________________________ 26 卧式容器的各个应力及位置____________________________________________________________ 26 各应力的分类及位置__________________________________________________________________ 26固定圆平板及周边简支圆平板弯矩图、剪力图、应力图____________________________________ 26 热处理名词及相应适用范围或特点______________________________________________________ 26一、标准抗拉强度下限值Rm≥540MPa的低合金钢在设计中的要求:________________________ 34二、CrMo钢压力容器设计注意事项_____________________________________________________ 34三、具有应力腐蚀的介质设计制造注意事项:____________________________________________ 35四、低温容器设计注意事项:__________________________________________________________ 37五、高温容器设计注意事项:__________________________________________________________ 381钢板GB150.2 4 Rm≥540MPa的钢板:18MnMoNbR、13MnNiMoR、12Cr2Mo1VR、06Ni9DR、07MnMoVR、07MnNiVDR、07MnNiMoDR、12MnNiVR(备注:P87 Q235系列适用于设计压力<1.6MPa ,不得用于毒性程度为极度和高度危害的介质。

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