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阳光电机控制器功能安全产品化开发中的关键技术


CPU
PWM输出
驱劢电路
门级状态回采
• •
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桥臂
*专利保护
9
*专利保护
CPU
SPWM L1_SD L2_SD L3_SD ASC_EN
CPLD
驱劢电路
SPI&FSP
L3-外部看门狗 SBC
直流母线采样1
SS1/2 Vdc_ov
17
18
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16000rpm@10kHz开关频率转矩阶跃响应
16000rpm
0 -16000rpm加速劢态响应
16000rpm 8000rpm
<1000ms
<120ms
<500ms
阳光特有的过调制,动态弱磁,低载波比比算法确保在高速下的高性能稳定运行,台架测试最高转速 低载波比 ,最高电压利用率
Count++ Count++
END
Safety related TASK -RUN2
Safety related TASK -RUN3
Safety related TASK -RUN4
Count发送 Count复位
监控程序
触发
看门狗
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L1功能层
(整车控制功能,电机控制功能等)
L2功能监控层
(关键信号合理性验证,转矩监控,关断路径执行等)
L3处理器监控层
(看门狗处理,关断路径测试等)
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存储器硬件抽象 通信硬件抽象
MemIf Fee
CanIf
存储驱劢
通信驱劢
IO硬件抽象 Io Signal Interface Ext.ASIC Driver
IO驱劢
复杂驱劢
85 80 75 70 65 60
0
同一桥臂IGBT壳温温升趋势曲线
5
10
15
20
25
30
35
40
IGBT-1
IGBT-2
IGBT-3
IGBT-4
IGBT-5
IGBT-6
12
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2019 Copyright © SUNGROW.Confidential
• •
➢ ➢ ➢
5
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Input Signals
Level 1
Control Function
Level 2
LC Function Monitoring
Program Flow Check
Enable
HWError Correction Code
Mechanical Angle
LPF
Excitation
Boost
DSP PWM 5A,5B
PWM4A
Rseolver
Cos,CosLo Sin,SinLo
LPF Cos Sin
ADC ADC
LUT
SEQ2 ISR
Delay β
FIR LPF
DSRF PLL
Speed Angle
AD2S1210 Excitation
01 02 03 04 05
2
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2019 Copyright © SUNGROW.Confidential
Functional safety standard
For E/E/PE
Risk
IEC 61508
All industry
Boost
Excitation
Mechanical Angle
Rseolver
Cos,CosLo Sin,SinLo
Speed SPI/GPIO Angle
PWM4A
Exc ADC
Cos
ADC
Sin
ADC
DSP
SEQ2 ISR
Speed
FIR
LPF
DSRF PLL Angle
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FSBEN FSSTATE
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关断路径1 关断路径2
主功率桥
10
正常关断 过流保护关断 DESAT关断
(硬关断) (硬关断) (软关断)
0A
~800A
~2000A
关断电流
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ISO 26262
Automotive
Functional safety system complexity


4
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ACU KEY Low Vol.Batter Fuel Pedal Shift Brake pedal Cruise Set
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,最
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• • •
AUTOSAR 4.2.2
系统服务
板载设备抽象 WdgIf
微控制器驱劢
应用层 RTE
存储器服务 通信服务
NvM
PduR
NM
CanTp CanNM

START
Interrupted
Safety related TASK
Interrupted DeadLine END
Safety related TASK
Safety related TASK
监控程序
触发 看门狗


START
Safety related TASK -RUN1
Count复位
Count++
Power determining output stage/ Safety-related Bus Communication
Function Controller
HW Incl. Monitoring
Module
6
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7
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2019 Copyright © SUNGROW.Confidential
+5VA1 I_U
U相传感器
+5VA1
调理电路U
I_U_AIN
CPU
+5VA1 I_V
V相传感器
+5VA2 I_W
W相传感器
+5VA1
调理电路V
I_V_AIN
ADC口
采样通道U/V
+5VA2
调理电路W
Байду номын сангаас
I_W_AIN
采样通道W
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