LN3--PU/Phylon/Rubber ProcessContents for these three sections of English Version PFC: •Phylon Work Sheet PH数据表•Components Specification Sheet(Phylon) 部件明细单(Phylon)•Component Specification Sheet Set Up(Phylon) (此部分无中文)•Phylon Midsole Specifications PH全插规格•Phylon Preform Specifications PH粗胚规格•Preform Drawing 粗胚图•Component Specification Sheet Set Up(PU) (此部分无中文)•PU Midsole Specifications PU全插规格•PU Midsole Specifications II PU数据表•Components Specification Sheet(PU) 部件明细单(PU)•PU Midsole Pouring Specification PU灌注明细•Outsole Color Schedule 本底颜色明细•Outsole Preform Specifications 本底粗胚规格•Outsole Pressing Process 本底压制流程•Outsole Degreasing Process 本底水洗流程********************************************************************* ΦPU Section ΦPU部分********************************************************************* air bag schedule 空气袋分段specific instructions 特别说明air bag diagram 空气袋图示hardness(skin on) 硬度（带皮）density 密度elongation 延伸率tear 撕力tensile 拉力split tear 撕裂painting 喷漆MCS number 材料编号mold release agent 脱模剂polyurethane 聚安脂polyester 聚脂Density must be within NIKE spec and follow weight chart 密度必须符合NIKE要求及重量表No dirty midsole sidewalls yellowing or poor cosmetics due to mold condition.无因模具造成的边墙黄变及外观不良。
Correct molded or painted colors per NIKE confirmation.根据NIKE的确认，成型材料及喷漆颜色正确。
Correct top/bottom edge trimming within 1mm width allowance.正确修边上部及底部边缘，允许1mm余量。
No larger than 5mm diameter internal air voids.(checked by light table)内部气泡直径不可大于5mm(用照明桌查看)No pin holes on cosmetic area larger than 1mm in diameter.外观无直径大于1mm的针孔。
Adequate anti yellowing white paint applied to pass NIKE yellowing test.用合适的耐黄变白漆通过NIKE耐黄变测试。
No over spraying of paint into bonding areas and/or below cosmetic boundaries.喷漆不得过量，碰到粘合处或到外观边缘下面。
All airbags should not have exposed areas on the component bottom, and no voids larger than 15mm diameter are allowed for all airbags on top area. Any voids in coverage should be filled and buffed.在部件底部不得有空气袋外露，空气袋上部不得有大于15mm的空洞，上部的任何空洞都要补上磨平。
Visible airbags should not have visible centerlines twisted by window plugs.空气袋窗口不得因窗口塞而使中心线扭曲。
Correct visible window depth margin of both sides.两边空气袋外露深度一致。
Visible airbag plugs should be cleaned to remove/release flashing that causes margin cosmetic problems.外露窗口塞要保持干净，有边料要清除，以免引起外观问题。
Visible airbag weld tips that protrude through the PU side wall must not exceed 1mm width, and paint must cover these to avoid visibility.可见的空气袋接头伸入PU边墙不可超过1mm宽，而且上面要喷漆以免影响外观Excess mold release on mold/bottom plates should be removed to avoid poor bonding surfaces on the component.模板上过多的脱模剂要清理干净，以免造成部件表面粘着不良。
PU color marbling specs are per confirmed allowance samples.PU颜色按确认的样品。
Any skinning of PU on top/bottom of midsole must be buffed off, no side skinning allowed.上下PU脱皮要磨去，两侧不可有脱皮。
Correct Hardness in confirmed checking area.在确认的检验部位，硬度正确。
inspection specification 检验说明pouring position 灌注部位stationary 固定性mobility 流动性toe to heel/heel to toe 从前掌到后跟/从后跟到前掌mold angle 模具斜度air bag diagram 空气袋图示forefoot air bag schedule 前掌空气袋分段heel air bag schedule 后跟空气袋分段polyester 聚脂anti-yellowing painting 喷耐黄变漆PU pouring process PU灌注流程closing the mold 盖模going through heat oven/heat channel 过烘箱opening the mold 开模demolding 脱模vent hole 排气孔take out finished products 取成品remove flashing 清边料spray release agent 喷离型剂blow by air gun 吹气wipe release evenly 擦离型剂put in airbag 放空气袋press the middle plate 压中框pour per setting time and pour into hole around fore-airbag 依正确秒数灌注，原料需注入BAG前端孔内action must be brisk 动作宜轻宜快open the top plate first ,then removable middle plate先将上盖架起，再将活动小中框打开Pull PH out by heel parallel with air bag window plug, report immediately if any mold problem, PU rotten or stick to the mold and lack of material. 用手抓PH后跟，用力方向与窗口塞平行，发现模具不良，烂料，粘模,失肉立即反映。
against the direction of vulcanizing line 逆着硫化线方向using bamboo tools 使用竹制工具Ensure the PH part size must be the same as mold, reject the defect PH part 注意PH 号码与模具号码一致，剔除不良品Exactly insert the airbag to fit mold window plug, left window first, then close the middle plate.将PH确实钩入窗口塞，先将左边窗口钩入再放下中框Press the airbag to fit mold window plug with clean gloves on.戴干净手套，将BAG确实压好，保持BAG与窗口塞吻合PU process after de-molding PU脱模后处理流程marking the production date 写记号quality inspection 质检mending 修补removing the blow-by 洗溢料100% inspection 全检packing 包装middle plate 中框midsole hand-painting 全插描漆blowing 发泡blowing agant 发泡剂deformation 变形anti-yellowing 耐黄变wedge 半插shortage 短少，缺陷texture 咬花hairy 毛边hardness 硬度printing 移印，印刷blowby 溢料cavity 模穴demolding 脱模tank 料桶delaminating 脱胶color swatch 色卡chamber 漏斗/搅拌室catalyst 催化剂isocynate 异氰酸盐release 离型剂lubricate 润滑剂venting 排气pin hole 针孔cosmetic/appearance 外观specific gravity/S.G. 比重shrinkage 缩水strainer 搅拌器polyol 多元醇reactor 反应器oxidation 氧化作用PU plug PU块group of pin holes 麻面color shade/inconsistency/color variation 色差PU void 包风flash 边料Teflon coating 喷铁氟龙sand-blush 喷砂gear 齿轮compressor 空压机innersole board 蒙贴士cylinder 气缸rotation 循环，旋转coloring agent 着色剂UV stabilizer 抗UV(黄变)剂filler 填充剂thermal stabilizer 热安定剂rigid foam 硬质泡棉flexible foam 软质泡棉elastomer 弹性体thermosetting 热固体liquid casting 液态浇铸sealant 填缝剂PU curing PU硬化formulating 配方法gloss control 亮度控制ration 比例puffing 吹喷作用pot life 作业时限section thickness 截面厚度surfactants 界面活性剂moisture cure 水分硬化inhibitor 抑制剂heat resistance 耐热性mold release 脱模剂filter 滤网impeller 搅拌器********************************************************************* H PH SECTION H PH部分********************************************************************* All pre-form must be weighed prior to molding 在成型前所有粗胚都必须称重preform Skiving diagram 粗胚削皮图示¸preform buffing diagram 粗胚磨皮图示buffed preform diagram 磨过皮的粗胚图示pressing 压制成型process/conditions 流程/条件hot pressing 热压mold temp>=1400C,time=1’模温达140度以上，维持1分钟cooling 冷却mold temp<=250C 模温25度以下cleaning by water 用自来水清洗drying in air 自然干燥bottom view diagram 底部图示lateral view diagram 外侧图示medial view diagram 内侧图示EVA operating process and attention EVA操作流程及注意事项align med./lat. from heel for gauge marking 由后跟对准两腰划糊线roughing edges according to gauge marking line 倒弧度use sand wheel to rough the middle area, the jute cloth wheel to skin off theinjec.preform and smooth all edges中腰使用砂轮磨斜，射出粗胚表面用麻布轮倒干净，周边倒圆顺trimming process and attention 修边流程及注意事项PH inspection process PH检查流程sorting by size 分号slicing 切条skinning off 刨皮splitting 对刨slope cutting 切片blend 混合kneador 利拿机skinning 剖皮die cutting 裁制edge buffing 靠板研磨hole buffing/drilling 挖孔forefoot slope cutting 前掌削斜preform weighing 粗胚磅重stripe cutting 切条calendar cutting blade 出料刀combine 3 batches of EVA into 1 batch 3手料合为1手starter foams/EVA sheet 平板tensile strain 抗伸应变tensile stress 抗伸应力postcure/maturing 熟化regrind 粉碎再生cross-linking 交联作用/架桥green strength 生料强度/初期接着力match to batch uniformity 每批料的均一性********************************************************************* E RUBBER SECTION E RB部分********************************************************************* outsole color schedule 本底颜色明细outsole preform specification 本底粗胚规格parts thickness as following 各部位厚度如下RB material can be die cut only after 6-12hour fully drying and cooling胶料须完全干燥冷却6-12小时后方可裁制preform part 本底粗胚部位preform formula MCS number 本底粗胚配方料号total single weight per size 每只总重量total pair weight per size 每双总重量outsole pressing process 本底压制流程top sidewall 上边墙pressing condition 受压条件clean the mold by air-gun before putting into the material 入料前先将模内杂物清除干净roll-press F area logo material 轮压F部位商标料put RB into A,C area then fix mid-plate, secondly E side wall area ,then closing mold and start pre-pressing 入AC部位胶料置隔板，再入E部位边墙胶料，盖模预压recover mold and take out the mid-plate after 25”+/-10 pre-pressing, clean the blow-by 预压25+/-10秒后，开模并取出隔板，清除边料put RB into B,D area, close the mold and start pressing 最后入BD部位胶料，盖模热压make sure the material on A area to be pressed into color dam 将A部位胶料确实挤入隔色沟内keep the mold upside down at least 2 times after 30”+/-10” pressing to avoid air trap 热压30”+/-10”后，须将模具上下挤压至少两次以防包气refill material into heel area properly to prevent from deforming.后跟部位适当补料，以防缺料full size run 所有号头average usage per part 每个部件平均消耗outsole degreasing process 本底水洗流程sorting RB by left and right foot RB分左右脚RB edge cutting RB裁边RB trimming RB修边scissoring 剪角RB punching RB冲孔checking/inspecting 检查packing by dozen 配打RB degreased through degreasing machine RB经水洗´toluene 甲苯RB priming RB上处理剂usable only after 15 minutes drying in air 自然干燥15分钟后方可使用valid for 36 hours 有效期36小时priming can not exceed the perforation area. 处理剂不可在冲孔处外露RB activating RB上活化剂use silicon pressing pad 使用矽利康压垫surface temperature 表面温度stamp production date /time 盖日期/时间章operating per《RB degreasing manual》依《RB水洗规定》操作dry in air for 15 munites 自然干燥15分钟D area should be die cut by single layer; keep the cutting board clean to prevent the RB staining. D部位以单层裁制，须注意裁板之清洁，以防胶料污染。