Pae精密过滤器孔通道。
值得注意的是:即使是分离干净的纯饱和空气,随着温度的降低,仍会有冷凝水析岀,大约每降低10℃,其饱和含水量将下降50%,即有一半的水蒸气转化为液态水滴。
所以在压缩空气系统中采用多级分离过滤装置或将压缩空气预处理成具有一定相对湿度的于燥气是很必要的;油份--高速、高温运转的空压机采用润滑油可起到润滑、密封及冷却作用,但污染了压缩空气。
采用自润滑材料发展的少油机、半无油机和全无油机虽然降低了压缩空气中的含油量,但也随之产生了易损件寿命降低,机器内部和管路系统锈蚀以及空压机在磨合期、磨损期及减荷期含油量上升等副作用。
这对于追求高可靠性的自动化生产线无疑是一种威胁。
此外还应强调指岀:从空压机带到系统中的油在任何情况下都没有好处。
因为经过多次高温氧化和冷凝乳化,油的性能已大幅度降低,且呈酸性,对后续设备不仅起不到润滑作用,反而会破坏正常润滑;微生物--在制药、生物工程,食品制一、压缩空气精密过滤器参数Working condition and technical data进气温度(Inlet temperature):≤80℃进气压力(Inlet pressure):0.4~1.0MPa二、精密过滤器概述工作原理精密过滤器(又称作保安过滤器),筒体外壳一般采用不锈钢材质制造,内部采用PP熔喷、线烧、折叠、钛滤芯、活性炭滤芯等管状滤芯作为过滤元件,根据不同的过滤介质及设计工艺选择不同的过滤元件,以达到出水水质的要求。
机体也可选用快装式,以方便快捷的更换滤芯及清洗。
该设备广泛应用于制药、化工、食品、饮料、水处理、酿造、石油、印染、环保等行业,是各类液体过滤、澄清、提纯处理的理想设备。
结构特点精密过滤器具有纳污能力高、耐腐蚀性强、耐温好、流量大、操作方便、使用寿命长、没有纤维脱落等诸多特点。
各种涂装设备顶棉过滤及框架式、袋式过滤器,适用于精细化工,油品,食品医药,水处理等场合。
精密过滤器应用用于各种悬浮液的固液分离,适用范围广,适用于医药。
食品。
化工。
环保。
水处理等工业领域、各种涂装设备顶棉过滤及框架式、袋式过滤器,适用于精细化工,油品,食品医药,水处理等场合.精密过滤器特点1、高效能去除水、油雾、固体颗粒,100%去除0.01μm及以上颗粒、油雾浓度控制在0.01ppm/wt;2、结构合理,体积小、重量轻;3、带有防护罩塑胶外壳和铝合金外壳可选择。
4、三级分段净化处理,使用寿命长精密过滤器材料1、外壳:铝合金;2、防护罩:塑胶杯、聚碳酸脂、金属杯、铝合金;3、滤芯材料:B、C系列环保特殊纤维、不织布;D系列、活性碳;4、液位指示器、金属杯、PV。
精密过滤器种类C级精密过滤器通用范围:一般往复式空压机前置过滤材质:多层玻璃纤维滤芯滤杂质:5MICRON滤油含量:5PPM最大压力:16KG/CM最高温度:65℃一般压差:0.2KG/CM最大压差:0.7KG/CM功能:将压缩气内大量的油气滤到5PPM以内及滤除杂质颗粒至5MICRON能除去大量的液体及3μm以上固体微粒,达到最低残留油分含量仅5ppm,有少量的水分、灰尘和油雾。
用于空压机,后部冷却器之后,其它过滤器之前,作一般保护之用;用于冷干机之前,作前处理装置。
T级精密过滤器通用范围:一般螺旋式空压机前置过滤材质:多层玻璃纤维滤芯滤杂质:1MICRON滤油含量:0.5PPM最大压力:16KG/CM最高温度:65℃一般压差:0.17KG/CM最大压差:0.7KG/CM功能:将压缩空气内的油气滤除至0.5PPM以以滤除杂质颗粒至1MICRON以下.能滤除小至1μm的液体及固体微粒,达到最低残油分含量仅0.5ppm,有微量水分、灰尘和油雾。
用于A级过滤器之前作前处理之用;冷干机和吸干机之后,进一步提高空气质量。
A级精密过滤器通用范围:一般空气压缩机后置过滤材质:多层玻璃纤维滤芯滤杂质:0.01MICRON滤油含量:0.01PPM最大压力:16KG/CM最高温度:65℃一般压差:0.275KG/CM最大压差:0.7KG/CM功能:将压缩空气中微量油气精密滤除至0.01PPM同时滤除空气中杂质颗粒至0.01MICRON达到无油标准的高品质压缩空气.能滤除小至0.01μm的液体及固体微粒,达到最低残油含量仅0.001ppm,几乎所有的水分、灰尘和油都被去除。
用于H级过滤和吸干机之前,起保护作用,冷干机之后,确保空气中不含油。
H级精密过滤器通用范围:用高度精密过滤专用材质:活性碳滤芯滤杂质:0.03MICRON滤油含量:0.003PPM最大压力:16KG/CM最高温度:65℃一般压差:0.75KG/CM最大压差:0.7KG/CM功能:一般用于滤除压缩空气中的臭氧,非常微细的油气及超微颗粒精密过滤器为了能达到高精密过滤品质,采用了多层不同过滤材质,其中包含了硼矽酸盐的纤维层、玻璃纤维层、活性炭纤维层、多层不织布层及不锈钢网层。
唯有如此才能达到无油,无杂质高品质空气。
能滤除小至0.01μm 的油雾及碳氢化合物,达到最低残油含量仅0.003ppm,不含水分、灰尘和油,无臭无味。
起最后一道过滤作用,供一些必须使用高质量高质量空气的单位,如食品工业、呼吸、无菌包装等。
三、精密过滤器选型的一般原则1、进出口通径原则上过滤器的进出口通径不应小于相配套的泵的进口通径,一般与进口管路口径一致。
2、公称压力按照过滤管路可能出现的最高压力确定过滤器的压力等级。
3、孔目数的选择主要考虑需拦截的杂质粒径,依据介质流程工艺要求而定。
各种规格丝网可拦截的粒径尺寸查下表“滤网规格”。
4、过滤器材质过滤器的材质一般选择与所连接的工艺管道材质相同,对于不同的服役条件可考虑选择铸铁、碳钢、低合金钢或不锈钢材质的过滤器。
5、过滤器阻力损失计算水用过滤器,在一般计算额定流速下,压力损失为0.52~1.2kpa精密过滤器滤芯是过滤器的心脏,顾名思义为滤芯。
滤芯一般主要用在油过滤、水过滤、空气过滤等过滤行业。
除去过滤介质中少量杂质,可保护设备的正常工作或者空气的洁净,当流体经过过滤器中具有一定精度的滤芯后,其杂质被阻挡,而清洁的流物通过滤芯流出。
过滤器滤芯能够净化受到污染的介质,达到我们生产、生活所需要的洁净状态,具有一定的洁净度。
过滤器滤芯使用范围非常广泛,大到工业生产如钢铁冶炼、电力生产、海洋净化等等,小到生活饮用水处理、生活垃圾在利用、汽车燃用过滤、自行车润滑油过滤等等,所以说,我们生活当中洁净技术都在使用过滤器、滤芯。
过滤器滤芯根据使用介质分为:空气过滤器滤芯、水过滤器滤芯、油过滤器滤芯。
五、型号规格与性能参数Model,size&technical data型号空气处理量(m3/min)滤芯号码滤芯盖外径mm滤芯盖度mm过滤器最大重量kg过滤器外形尺寸(mm)高Hx宽WCMGLQ等级-0151AE*-1642.589 1.2160x105 CMGLQ等级-0242AE*-2042.5150 2.5210x105 CMGLQ等级-0353AE*-2460.5167 3.2275x105 CMGLQ等级-0504.9AE*-2860.52775.4295x133 CMGLQ等级-0607.2AE*-32683357.8420x133 CMGLQ等级-1011AE*-36684508.6510x164 CMGLQ等级-1514AE*-408352013.8法兰46625x164 CMGLQ等级-1818AE*-448367014.7法兰51730x194 CMGLQ等级-2022AE*-488382018.5法兰541008x369 CMGLQ等级-2528AE*-408352078875x194 CMGLQ等级-3036AE*-4483520811325x409 CMGLQ等级-4044AE*-4883820851325x09 CMGLQ等级-5054AE*-44836701101362x520CMGLQ等级66AE*-48838201181362x520 -60CMGLQ等级88AE*-48838201531530x545 -80CMGLQ等级110AE*-48838201581428x632 -100CMGLQ等级154AE*-48838202751752x750 -150CMGLQ等级220AE*-48838203101752x800 -200精密过滤器(Hankison型)参数型号流量扬程(m)效率(%)转速(r/min)电机功率(kw)汔蚀余量(NPSH)r重量(kg) m3/h L/s15-801.11.52.00.30.420.558.58726343428000.18 2.31720-1101.82.50.50.691615253428000.37 2.3253.30.9113.53520-1601.82.53.30.50.690.9133323019252329000.75 2.32925-1102.845.20.781.111.44161513.534424129000.55 2.32625-1252.845.20.781.111.4420.6201828363529000.75 2.32825-125A 2.53.64.60.691.01.28171614.43529000.55 2.32725-1602.845.20.781.111.443332302432332900 1.5 2.33925-160A 2.63.74.90.121.031.36292826312900 1.1 2.33432-100 4.512.512.54429000.55 2.02732-100(I)4.46.38.31.221.752.3213.212.511.348545329000.75 2.03232-1253.556.50.971.391.822201840444229000.75 2.32832-125A 3.14.55.80.861.251.6117.61614.44329000.55 2.32832-160 6.5532442900 1.5 2.339 32-160A4 1.125342900 1.1 2.03832-160(I)4.46.38.31.221.752.3233.23230.23440422900 2.2 2.0 4.732-200 4.512.5503229003 2.05532-200(I)4.46.38.31.221.752.3250.5504826333529004 2.04332-200A 2.845.20.781.111.4444.64442.73440422900 2.2 2.07440-1004.46.38.31.221.752.3113.212.511.348545329000.55 2.33240-100A 3.95.67.41.081.562.0610.61095229000.37 2.33240-1254.46.38.31.221.752.312120184146432900 1.1 2.33440-125A 3.95.67.41.081.562.0617.61614.440454129000.75 2.33340-1604.46.38.31.221.752.313332303540402900 2.2 2.34740-160A 4.15.97.81.141.642.17292826.33439392900 1.5 2.34340-160B 3.85.57.21.061.532.025.52422.53438372900 1.1 2.33840-2004.46.38.31.221.752.315150482633322900 4.0 2.37440-200A 4.15.97.81.141.642.174544422631302900 3.0 2.36240-200B 3.75.37.01.031.471.94383634.5292900 2.2 2.35240-2504.46.38.31.221.752.3182807424282829007.5 2.310540-250A 4.15.97.81.141.642.177270652428272900 5.5 2.39840-250B 3.85.57.01.061.531.9461.560562327262900 4.0 2.37740-100(I)8.812.516.32.443.474.5313.212.511.35562602900 1.1 2.33440-100(I)A81114.52.223.054.0310.61096029000.75 2.33240-125(I)8.812.516.32.443.474.5321.22017.84958572900 1.5 2.33840-125(I)A81114.52.223.054.03171614572900 1.1 2.33340-160(I)8.812.516.32.443.474.533332304552512900 3.0 2.35640-160(I)A8.211.715.22.283.254.222928264451502900 2.2 2.34740-160(I)B7.310.413.52.382.893.75232220.5502900 1.5 2.34340-200(I)8.812.516.32.443.474.5351.250483846462900 5.5 2.38540-200(I)A8.311.715.32.313.254.2545.044423745452900 4.0 2.37540-200(I)B7.510.613.82.082.943.833736344429003 2.36340-250(I)8.812.516.32.443.474.5381.28077.5313840290011 2.314540-250(I)A8.211.615.22.283.224.2271.070683829007.5 2.39540-250(I)B7.610.8142.113.03.8961.46058372900 5.5 2.39440-250(I)C7.110.013.11.972.783.6453.25250.4362900 5.5 2.38850-1008.812.516.32.443.474.5313.612.511.35562602900 1.1 2.33650-100A81114.52.223.054.03111096029000.75 2.33550-1258.812.516.32.443.474.5321.52017.84958572900 1.5 2.34350-125A81114.52.223.054.03171614572900 1.1 2.33850-1608.812.516.32.443.474.533332304552302900 3.0 2.35950-160A8.211.715.22.283.254.222928264451502900 2.2 2.35150-160B7.310.413.52.382.893.75232220.5502900 1.5 2.34750-2008.812.516.32.443.474.535250483846462900 5.5 2.310150-200A8.311.715.32.313.254.2545.844423745452900 4.0 2.38050-200B7.510.613.82.082.943.833736344429003 2.36850-2508.812.516.32.443.474.53828077.5293840290011 2.316050-250A8.211.615.22.283.224.2271.570683829007.5 2.311550-250B7.610.8142.113.03.8961.46058372900 5.5 2.311450-250C7.110.013.11.972.783.6453.25250.4362900 5.5 2.310850-100(I)17.52532.54.866.949.0313.712.510.56769692900 1.5 2.54150-100(I)A 15.622.3294.36.198.111108.46567682900 1.1 2.53650-125(I)17.52532.54.866.949.0321.520186068672900 3.0 2.55650-125(I)A 15.622.3294.336.198.1171613.65866652900 2.2 2.548型号流量扬程(m)效率(%)转速(r/min)电机功率(kw)汔蚀余量(NPSH)r重量(kg) m3/h L/s50-160(I)17.52532.54.686.949.0334.43227.55463602900 4.0 2.57250-160(I)A 16.423.430.44.566.58.443028245462592900 3.0 2.57150-160(I)B 15.021.6284.176.07.78262420.6582900 2.2 2.55950-200(I)17.52532.54.866.949.0352.75045.549585929007.5 2.510850-200(I)A 16.423.530.54.566.538.4746.444404857582900 5.5 2.510750-200(I)B 15.221.828.34.226.067.86403834.55529004 2.510050-250(I)17.52532.54.866.949.03828076.5395052290015.0 2.517550-250(I)A 16.423.430.54.566.58.4771.57067395052290011.0 2.516550-250(I)B1521.6284.176.07.78616057.438495429007.5 2.516550-315(I)17.52532.54.866.949.03128125122304044290030.0 2.531050-315(I)A 16.623.7314.616.588.6115113110304044290022 2.524550-315(I)B 15.722.529.24.366.258.01031019839290018.5 2.521550-315(I)C 14.420.626.84.05.727.4486858338290015.0 2.519565-10017.52532.54.866.949.0313.712.510.56769692900 1.5 2.54665-100A 15.622.3294.36.198.111108.46567682900 1.1 2.54165-12517.52532.54.866.949.0321.6201860686729003 2.55865-125A 15.622.3294.336.198.1171614.45866652900 2.2 2.54965-16017.52532.54.866.949.0334.43227.55463602900 4.0 2.57565-160A 16.423.430.44.566.58.4430282454625929003 2.57565-160B 15.021.6284.176.07.78262420.6582900 2.2 2.56365-20017.52532.54.866.949.0352.75045.549585929007.5 2.510765-200A 16.423.530.54.566.538.4746.444404857582900 5.5 2.510765-200B 15.221.828.34.226.067.86403834.55529004 2.510065-25017.52532.54.866.949.03828076.5395052290015 2.518065-250A 16.423.430.54.566.58.4771.57067395052290011 2.517065-250B1521.6284.176.07.78616057.438495429007.5 2.517065-31517.52532.54.866.949.03127125122324044290030 2.532065-315A 16.623.7314.616.588.6115113110324044290022 2.525565-315B 15.722.529.24.366.258.01031019839290018.5 2.522565-315C 14.420.626.84.05.727.4486858338290015 2.520565-100(I)3550659.7213.918.113.812.51067737029003 3.06365-100(I)A 31.344.7588.712.416.1111086672692900 2.2 3.05365-125(I)3550659.7213.918.12220176772.5702900 5.5 3.09965-125(I)A 31.345588.712.516.117.51613.666716929004 3.07865-160(I)3550659.7213.918.135322863717029007.5 3.010365-160(I)A 32.746.7619.11316.930.628246270692900 5.5 3.010365-160(I)B 30.343.356.38.412.015.62624216929004 3.09765-200(I)3550659.7213.918.153.55046556768290015 3.017665-200(I)A 32.847619.113.116.9474440546667290011 3.016665-200(I)B 30.543.556.68.512.115.740.63833.46529007.5 3.011465-250(I)3550659.7213.918.1838072525960290022 3.023565-250(I)A 32.546.7619.013.016.9737063525960290018.5 3.020565-250(I)B3043.3568.31215.662605458290015 3.018065-315(I)3550659.7213.918.1128125121445457290037 3.035065-315(I)A 32.546.560.59.012.916.8112.6110106.4435457290030 3.033565-315(I)B3144.5588.612.416.1102.51009853290030 3.033565-315(I)C294153.68.111.414.987858351290022 3.027080-1003550659.7213.918.113.812.51067737029003 3.06380-100A 31.344.7588.712.516.1111086672692900 2.2 3.05480-1253550659.7213.918.12220176772.5702900 5.5 3.09980-125A 31.345588.712.516.117.51613.666716929004 3.079型号流量扬程效率转速电机功率汔蚀余量重量(m)(%)(r/min)(kw)(NPSH)r(kg) m3/h L/s80-1603550659.7213.918.135322863717029007.5 3.010580-160A 32.746.7619.113.016.930.628246270692900 5.5 3.010580-160B 30.343.356.38.412.015.62624216929004 3.09880-2003550659.7213.918.153.55046556768290015 3.017580-200A 32.847619.113.116.9474440546667290011 3.016580-200B 30.543.556.68.512.115.740.63833.46529007.5 3.011580-2503550659.7213.918.1838072525960290022 3.024080-250A 32.546.7619.013.016.9737063525960290018.5 3.021080-250B3043.3568.312.015.662605458290015 3.018580-3153550659.7213.918.1128125122435457290037 3.035580-315A 32.546.560.59.012.916.8112.6110107.4435457290030 3.034080-315B3144.5588.612.416.1102.51009853290030 3.034080-315C294153.68.111.414.998858351290022 3.027580-3503550659.7213.918.1146150142556667290055 3.057080-350A3144.5588.612.416.1138.4142134.865290045 3.047080-350B 29418.111.4131.413563290037 3.044053.614.9127.880-100(I)7010013019.427.836.113.612.5116676752900 5.5 4.510880-100(I)A 62.68911617.424.732.211108.864747429004 4.58780-125(I)7010013019.427.836.123.52014707665290011 4.516380-125(I)A 62.68911617.424.732.219161168746529007.5 4.511380-160(I)7010013019.427.836.136.53224707665290015 4.518480-160(I)A65.493.5121.618.226.033.8322821687467290011 4.517480-160(I)B 60.686.6112.516.824.131.37224187229007.5 4.517480-200(I)7010013019.427.836.1545042657473290022 4.025180-200(I)A65.493.5121.618.226.033.847.54437677372290018.5 4.022080-200(I)B 618711316.924.231.441383271290015 4.019880-250(I)7010013019.427.836.1878068626968290037 4.033080-250(I)A65.493.5121.618.226.033.8767059.5616867290030 4.031580-250(I)B 618711316.924.231.465605166290022 4.031580-315(I)7010013019.427.836.1132125114556667290075 4.067580-315(I)A66.595123.618.526.434.3119113103556667290055 4.053580-315(I)B 639017.525106.610165290045 4.042011732.59280-315(I)C588210716.122.829.790857663290037 4.0366100-1007010013019.427.836.113.612.5116676752900 5.5 4.5113100-100A 62.68911617.44732.211108.864747429004 4.591100-1257010013019.427.836.123.52014707665290011 4.5169100-125A 62.68911617.424.732.219161168746329007.5 4.5118100-1607010013019.427.836.136.53224707665290015 4.5191100-160A65.493.5121.618.226.033.8322821687467290011 4.5181100-160B 60.686.6112.516.824.131.32724187229007.5 4.5181100-2007010013019.427.836.1545042657473290022 4.0245100-200A65.493.5121.618.226.033.847.54437647372290018.5 4.0215100-200B 618711316.924.231.441383271290015 4.0193100-2507010013019.427.836.1878068626968290037 4.0345100-250A65.493.5121.618.226.033.8767059.5616867290030 4.0330100-250B 618711316.924.231.465605166290033 4.0330100-3157010013019.427.836.1132125114556667290075 4.0689100-315A 66.59518.526.41191136566290055 4.0549123.634.310367100-315B 639011717.52532.5106.61019265290045 4.0439100-315C588210716.122.829.790857663290037 4.0385100-100(I)9616019226.744.453.31412.510647370290011 4.5115100-125(I)9616019226.744.453.3242014627469290015 4.5168100-125(I)A8414016823.33946.7201712647268290011 4.5168100-160(I)9616019226.744.453.3363227697975290022 5.6210100-160(I)A8414016823.33946.7322823.5667672290018.5 5.0210100-200(I)9616019226.744.453.3535045697978290037 5.2402100-200(I)A8414016823.33946.7484540647473290030 4.5395100-200(I)B6010012016.727.833.343403672290022 4.5360100-250(I)9616019226.744.453.3838072657774290055 4.8560100-250(I)A8414016823.33946.7757265607269290045 4.5420100-250(I)B6010012016.727.833.368655870290037 4.5400100-3506010012016.727.833.3153.6150142725774290090 4.0950100-350A 618711316.924.231.4145.614213475290075 4.0830盛对企业来说是很好的机会,企业应该千方百计抓住这个机会创造更多的销量和利润。