12MPa 3°C 4t/h 5MPa 6°C 78cm2910cm211mm 12mm 1314MPa 4015MPa 4116°C 4217°C 431844bar 47194520462147224823492450255126522753285429553056315732583359346035613662373837Valve Data SheetCCISulzer ValvesProject Xibaipo, 2 x 600 MW Valve Type HBSE 160-250Customer China Power Complete Equipmen Function HP Steam Control Tender No.040323-095005-5Quantity / unit 2 (1 per unit)Order No.Tag No.Operating Conditions Case 1Case 2Case 3Case 4Case 5Case 6Case 7Condition Design Cold Warm Hot Super Hot ..Valve Inlet Temperature 538.00470.00Valve Inlet Pressure 24.20470.00527.00 Valve Inlet Flow 585292.5292.5292.5292.5 Valve Outlet Pressure 4.656 1.15 1.15 1.15 1.15 Valve Outlet Temperature 297.40220.00220.00230.00240.00 Required Kv 285.79469.22433.05406.75411.67 Required Flow area 74.86122.91113.44106.55107.84 Actual Valve Kv 636.75636.75636.75636.75636.75 Actual Valve Flow area 166.80166.80166.80166.80166.80 Maximum Valve Stroke 105105105105105 Required Valve Stroke35.1057.9552.6849.3049.93 ValveActuator Design Pressure Inlet 26.8Type Pneumatic Design Temp. Inlet 548Hydr Fluid Pressure Design Pressure Outlet 5.5Model / Size CCI-STI Design Temp. Outlet 350Control Element Test Pressure 1.5 * Design pressure Air Pressure Min. / Max.Body Material A-182 F91Stroking time modulating < 10 sec.Inlet Pipe dimension DN 350Positioner Type Standard Pipe Material A355 P91Model CCI-STI Nozzle Material A-182 F91Input signal 4 - 20 mA Connection Butt weld Increasing ignal Opens Valve Outlet Feedback Transmitter Yes, incl. Limit switches Pipe dimension DN 600Pipe Material A672B70CL32Safety device Type Nozzle Material A-182 F22Function open/close Connection Butt weld Quantity vertical Stroking time Stem Orientation Linear Function open/close top Quick stroking dev. Type ANSI/FCI Class V Stroking time Flow To Close Quantity Dimensional Drawing Remarks:Separate AccumulatorSectional Drawing Quality Std CCI-QA2000Revisions 1. IssueDate:23-Mar-04Name: A. Sieber Rev.1Date:Name:Line:Rev.2Date:Name:Line:Rev.3Date:Name:Line:Rev.4Date:Name:Line:Rev.5Date:Name:Line:7.508.108.608.92 470.00Actuator Orientation Valve Caracteristic Flow Direction Shutoff ClassC O N T R O L V A L V ED A T A S HE ETProject Xibaipo, 2 x 600 MW Tag #Buyer China Power Complete Equipment Co., Ltd. Item #Owner Qty. 2 (1 per unit)Inq. Rev.Date Model 100DSVProp. 040323-095005-5 Rev.Date D-SHT Rev. 0 Dwg # P.O. Application HP Spray Control1 Fluid Water/Steam Crit Press 3208.2 psi A Crit Temp 374.2 deg CUnits Design Cold Warm Hot Super Hot2 Mass Flow Rate mt/hr 105.8 59.97 58.91 54.4 68.673 Inlet Pressure (P1) MPa A 31.77 25.93 25.93 25.94 25.91 4 Outlet Pressure (P2) MPa A 5.81 1.81 1.81 1.77 1.895 Differential (∆P) MPa 25.96 24.12 24.12 24.17 24.02 6 Inlet Temp. (T1) deg C 192.4 141.0 141.0 141.0 141.0 7 Density kg/m3 893.7 938.5 938.5 938.5 938.58 Vapor Pressure MPa A 1.322 0.3718 0.3718 0.3718 0.37189 Viscosity cpoise 0.1472 0.2015 0.2015 0.2015 0.2015 10 Required Flow Cv 8.3 4.7 4.7 4.3 5.4 11 Travel 12 SPL dBA 75.0 75.0 75.0 75.0 75.0 13 Pipe In 133 x 14 mm 38Actuator Type Spring Diaphragm 14 Pipe Out 133x 14 mm 39 Mfr / Model CCI / 50015 Pipe Matl In Carbon Steel Out Carbon Steel 40 Failure Mode Fail Close16 Type Globe Size 2 X 2 inches 41 Supply Type Compressed Air 17 Design P In 35.0 Out 7.0 MPa A 42 Supply (Min) 0.3585 MPa G18 Design T In 250.0 Out 250.0 deg C 43 Supply (Max) 0.3585 MPa G19 Rating(s) In 2500 Special Out 2500 Std PN 420 44 Stem Orientation Vertical Up20 Material WCB/F22 45 Manual Override N/A21 Connect In Butt Weld 46 N/A22 Connect Out Butt Weld 47 Positioner Type Electro-Pneumatic 23 Flow Dir. Flow to Close (OTP) 48 Mfr / Model CCI/STI / Standard 24 Bonnet Type Bolted 49 Input Signal 4 to 20 mA25 Bonnet Seal Gasket 50 Increasing Signal Opens the Valve 26 Packing Type Chevron 51 Cam Characteristic Linear27 Packing Matl Teflon 5228 Trim Type Drag®, Multi-Path, Multi-Stage 53 Filter (Filter Reg) Standard29 Trim Size 1.5 inches Rated Cv 10.7 54 Limit/Torque Switch Open & Close 30 Trim Char. Characterized 55 Position Feedback Standard31 Number of Pressure Reducing Stages Min 14 Stages 56 I - P Transducer Integral w/Positioner 32 Plug Type Balanced 57 Solenoid Valve(s) N/A33 Stem Matl Inconel 718 58 Elect Housing STD Standard34 Plug Matl Inconel 718 59 Seat Leakage ASME/FCI Class V 35 Seat Matl 300 Series 60 Open Time(s) <10 sec36 Guide Matl Inconel 718 61 Close Time(s) <10 sec3762 Approx. Weight 200 kg N o t e s / S p e c i a l I n s t r u c t i o ns63 To eliminate uncontrolled pressure letdown problems, a number of discrete pressure reduction stages are provided. 64 The liquid velocity exiting the trim will not exceed 100 ft/sec (30 m/sec).65 To prevent line trash damage to seating surfaces, the flow direction will be flow to close.66 For easy maintenance, the trim is a quick change type. No components are screwed or welded to the body or bonnet. 67 Valve design to ASME B16.34, latest edition.68 Control valve sizing is based on ISA S75.01, 'Flow Equations For Sizing Control Valves'.6970 2 transition pieces 2" / 5" per v alve will be supplied loose.7172737475Date :3/23/2004Customer :China Power Complete Equipment Co., Ltd.Project :Xibaipo, 2 x 600 MWInq. No.2004-3Reference No.040323-095005-5.W1Tag No.HP Spray IsolationNo. of valves 2 (1 per unit)Operating data Design Cold Warm Design Water InletQ1[kg/h]105800.059970.058910.0p[kp/cm² a]320.00260.00260.00350.00 t[°C]192.4141.0141.0250.0 h[kcal/kg]198.9145.7145.7v[m³/kg]0.001120.001070.00107K[-]0.0000.0000.000Water OutletQ2[kg/h]105800.059970.058910.0p[kp/cm² a]317.77259.31259.34350.00 t[°C]192.4141.0141.0250.0 h[kcal/kg]198.9145.7145.7v[m³/kg]0.001120.001070.00107Calculated data Design Cold WarmWater ValveKv calc[-]74.974.574.9Inlet pipe[DN]125Diam. ID/OD[mm]-/-Inlet Velocity[m/s] 2.7 1.4 1.4Outlet pipe[DN]125Diam. ID/OD[mm]-/-Outlet Velocity[m/s] 2.7 1.4 1.4System design consideration CCI document "Installation Guidelines II500.0o/4en"Date :3/23/2004Customer :China Power Complete Equipment Co., Ltd.Project :Xibaipo, 2 x 600 MWInq. No.2004-3Reference No.040323-095005-5.W1Tag No.HP Spray IsolationNo. of valves 2 (1 per unit)Operating data Hot Super Hot Design Water InletQ1[kg/h]54400.068670.0p[kp/cm² a]260.00260.00350.00 t[°C]141.0141.0250.0h[kcal/kg]145.7145.7v[m³/kg]0.001070.00107K[-]0.0000.000Water OutletQ2[kg/h]54400.068670.0p[kp/cm² a]259.43259.10350.00 t[°C]141.0141.0250.0h[kcal/kg]145.7145.7v[m³/kg]0.001070.00107Calculated data Hot Super HotWater ValveKv calc[-]74.474.7Inlet pipe[DN]125Diam. ID/OD[mm]-/-Inlet Velocity[m/s] 1.3 1.7Outlet pipe[DN]125Diam. ID/OD[mm]-/-Outlet Velocity[m/s] 1.3 1.7System design consideration CCI document "Installation Guidelines II500.0o/4en"Selected BTG Water pressure reducing equipment.Reference No.040323-095005-5.W1Page 3/3 Date :3/23/2004Tag No.HP Spray IsolationValve type VS - 40TValve design Single-seatedSeat40Leakage class VKvc[-]74.9Kvs[-]75Control plug type ContourCharacteristic Modified LinearCapacity factor[%]100Full Stroke[mm]32Actuating force[kN]53.5Shut-off-∆p[kp/cm² a]350.0ConnectionsInlet[DN]125 BWERating ASME B16.25, Fig. 2aOutlet[DN]125 BWERating ASME B16.25, Fig. 2aMaterialsInlet A-105Body A-105Outlet A-105Stem X19CrMoVNbN111 (AISI 616)Plug X19CrMoVNbN111 (AISI 616)Seat Haynes 25Packings GraphiteDesign code ASME VIIIActuator Type STI SC/V 390-100Model Pneumatic PistonStroke / MaxForce[mm/kN]100 / 57.0Positioner NoneAir supply conn. / Stroke time1/2" / 2.0 sPower supply 5.0 kp/cm²(g)Input signal On/OffIncreasing signal Valve opensPower supply failure Valve closesAccessories 1 Air bottle1 Trip valve1 Limit switch opened1 Limit switch closedE12MPa 3°C 4t/h 5MPa 6°C 7891011mm 12mm 1314MPa 4015MPa 4116°C 4217°C 431844bar 47194520462147224823492450255126522753285429553056315732583359346035613662373839Valve Data SheetCCISulzer ValvesProject Xibaipo, 2 x 600 MW Valve Type NBSE 55-500-1Customer China Power Complete Equipmen Function LP Steam Control Tender No.040323-095005-5Quantity / unit 4 (2 per unit)Order No.Tag No.Operating Conditions Case 1Case 2Case 3Case 4Case 5Case 6Case 7Condition Design Cold Warm Hot Super Hot ..Valve Inlet Temperature 566.00320.00Valve Inlet Pressure 4.20 1.10 1.10320.00435.00530.00 Valve Inlet Flow 345.4176.235175.705173.45180.585 Valve Outlet Pressure 0.80.60.60.60.6 Valve Outlet Temperature 171.00171.00171.00171.00171.00 Required Kv 1080.451757.171751.881907.222125.77 Required Cv 1250.622033.922027.812207.602460.58 Actual Valve Kv 2386.002386.002386.002386.002386.00 Actual Valve Cv 2762.002762.002762.002762.002762.00 Maximum Valve Stroke 200200200200200 Required Valve Stroke67.22115.51115.02130.62161.41 ValveActuator Design Pressure Inlet 5.3Type Pneumatic Design Temp. Inlet 573Hydr Fluid Pressure Design Pressure Outlet 1.6Model / Size CCI-STI Design Temp. Outlet 250Control Element Test Pressure 1.5 * Design pressure Air Pressure Min. / Max.Body Material WC9Stroking time < 10 sec.Inlet Pipe dimension DN 600Positioner Type Standard Pipe Material A335P91Model CCI-STI Nozzle Material A-182 F91Input signal 4 - 20 mA Connection Butt weld Increasing ignal Opens Valve Outlet Feedback Transmitter Yas, incl. Limit switches Pipe dimension DN 750Pipe Material 10 CrMo910Safety device Type Yes Nozzle Material WC9Function open/close close (condeser protection)Connection Butt weld Quantity 1Stroking time < 3Stem Orientation Function open/close Quick stroking dev. Type Stroking time Shutoff Class Quantity Flow Direction ANSI/FCI Class V Flow To Close Remarks:Separate AccumulatorCCI-QA2000Revisions 1. IssueDate:23-Mar-04Name: A. Sieber Rev.1Date:Name:Line:Rev.2Date:Name:Line:Line:Rev.3Date:Name:Rev.4Date:Name:Rev.5Date:Name:Line:1.10 1.10 Line:Quality Std Sectional Drawing Dimensional Drawing Linear vertical top Actuator Orientation Valve Caracteristic12MPa 3°C 4t/h 5MPa 678cm29mm 1011MPa 4012°C 41134214431544bar 471645174618471948204921502251235224532554265527562857295830593160326132623232CCISulzer ValvesProject Xibaipo, 2 x 600 MW Valve Type 840 H 2"Customer China Power Complete Equipmen Function LP Spraywater Control Tender No.040323-095005-5Quantity / unit 4 (2 per unit)Order No.Tag No.Operating Conditions Case 1Case 2Case 3Case 4Case 5Case 6Case 7Condition Design Cold Warm Hot Super Hot ..Valve Inlet Pressure 2.88 3.41 3.41 3.37 3.30 Valve Inlet Temperature 49.1049.1049.1049.1049.10 Valve Inlet Flow 111.2920.9820.9237.1853.12 Valve Outlet Pressure 1.310.930.930.960.99 Required Kv 28.25 4.24 4.227.6211.10 Actual Valve Kv 34.5634.5634.5634.5634.56 Actual Valve Flow area Maximum Valve StrokeValveActuator Design Pressure Inlet 4Type Pneumatic diaphragm Hydr Fluid Pressure Model / Size MSD II Air Pressure Min. / Max.Control Element Pipe dimension DN 80Stroking time modulating < 10 sec.Pipe Material Nozzle Material WCB Positioner Type Standard Connection Butt weld Model Outlet Input signal 4 - 20 mA Pipe dimension DN 80Increasing ignal Opens Valve Pipe Material Feedback Transmitter Yes, incl. Limit switches Nozzle Material WCB Connection Butt weld Safety device Type Function open/close Stem orientation Quantity Actuator orientation Stroking time Trim Type Valve Characteristic Equal percentage Quick stroking dev. Type Flow Direction Flow to Close Function open/close Shutoff Class ANSI / FCI Class V Quantity Dimensional Drawing Stroking time Sectional Drawing Remarks Separate AccumulatorQuality Std CCI-QA2000Revisions 1. IssueDate:23-Mar-04Name: A. Sieber Line:Rev.1Date:Name:Rev.2Date:Name:Rev.3Date:Name:Name:Line:Body Material WCB Inlet Rev.5Date:Name:Rev.4Date:Design Temp. Inlet 150Test Pressure 1.5 * Design pressure Line:Line:Line:12MPa 3°C 4t/h 5MPa 678cm29mm 1011MPa 4012°C 41134214431544bar 4716451746184719482049215022512352245325542655275628572958305931603261336234CCISulzer ValvesProject Xibaipo, 2 x 600 MW Valve Type 840 G 2" Customer China Power Complete Equipmen Function LP Spraywater Isolation Tender No.040323-095005-5Quantity / unit 4 (2 per unit)Order No.Tag No.Operating Conditions Case 1Case 2Case 3Case 4Case 5Case 6Case 7Valve Inlet Pressure 3.43 3.43Condition Design 3.43 3.43 3.43 Valve Inlet Temperature 49.149.149.149.149.1 Valve Inlet Flow 111.2920.9820.9237.1853.12 Valve Outlet Pressure 2.88 3.41 3.41 3.37 3.30 Required Kv 47.5247.5247.5247.5247.52 Actual Valve Kv 47.5247.5247.5247.5247.52 Actual Valve Flow area Maximum Valve Stroke4040404040 ValveActuator Design Pressure Inlet 4Type Pneumatic diaphragm Test Pressure 1.5 * Design pressure Hydr Fluid Pressure Design Temp. Inlet 150Model / Size MSD II Body Material WCB Control Element Inlet Air Pressure Min. / Max.Pipe dimension DN 80Stroking time < 10 sec.Pipe Material Nozzle Material WCB Positioner Type On / off control Connection Butt weld Model Outlet Input signal op/cl Pipe dimension DN 80Increasing ignal Pipe Material Feedback Transmitter Limit switches Nozzle Material WCB Connection Butt weld Safety device Type Function open/close Stem orientation vertical Quantity Actuator orientation top Stroking time Trim Type Flow Direction Flow to Close Quick stroking dev. Type Shutoff Class ANSI / FCI Class V Function open/close Dimensional Drawing Quantity Sectional Drawing Stroking time Quality Std Remarks:CCI-QA2000Separate AccumulatorRevisions 1. IssueDate:23-Mar-04Name:A, Sieber Line:Rev.2Date:Name:Line:Rev.1Date:Name:Date:Name:Line:Rev.4Date:Name:Line:Rev.3Rev.5Date:Name:Line:Cold Warm Hot Super Hot ..。