6K系列柴油机采用干式薄壁缸套。当缸套过度磨损或拉缸时，则需对缸套进行更换。 将两个支杆旋入缸体上两个对称的缸盖主螺栓孔中。将拉盘倾斜穿过缸孔，再将拉 盘摆正，其台阶刚好卡在缸套下沿。将薄拉板与平面轴承安装在长螺杆上，并拧紧 螺母及安装螺母总成。旋转螺母总成即可顺利地将缸套拨出。 6K series diesel engine with dry thin wall cylinder. When the cylinder liner wear or scratch, it is needed to replace the cylinder liner. The two supporting rod is screwed into the cylinder head main bolt holes two symmetry. Pull the disc obliquely through the cylinder hole, and then pull the disc to straighten out, the bench just caught in the cylinder along. The thin plate and the plane bearing is installed in the long screw, and tighten the nuts and nut assembly. Swivel nut assembly can smoothly move the cylinder dial out.
4、活塞安装工具Piston Installation Device(TZ100808) （6K10发动机）
工具组成:tool:
TZ100802-2 气缸套拉拔拉盘 Cylinder drawing plate Cylinder rod and nut assembly drawing TZ100802-1 / TZ100102-2 气缸套拉拔支杆及螺母合件 MC11-01-1/TZ80060901/TZ 80062801/TZ100102-4 气缸套拉拔长螺杆及轴承 卡簧合件 Cylinder drawing long screw and the bearing circlip member TZ800311 气缸套压装薄拉板及顶 丝 Cylinder sleeve pressing thin plate and screw
3、活塞安装工具Piston Installation Device (TZ100707) （6K12发动机）
工具组成：Tool:
TZ800315 活塞安装夹钳
TZ100707-1 活塞安装套环
Piston mounting clamp
Piston mountiபைடு நூலகம்g ring
4、活塞安装工具Piston Installation Device(TZ100808) （6K10发动机）
6.压缸套工具Pressure cylinder tool（TZ100801） （6K10发动机）
安装缸套时，需将缸套压入缸体座孔并压装到位。当缸套放入缸体座孔之 后，将压板放在缸套上沿面，用扳手将支杆固定在缸体上平面，安装顶丝 装置并拧紧螺母，旋紧顶丝即可将缸套压装到位。
Install the cylinder, the cylinder pressure into the cylinder bore and pressing in place. When the liner into the cylinder bore, the press plate on the cylinder surface, with a wrench rod fixed plane in the cylinder, the top wire device and tighten the nut, tighten the screw cylinder pressure can be installed in place.
玉柴6K系列维修专用工具使用说明 Yuchai series 6K repair special tools for use
济南田中工贸有限公司
玉柴6K系列维修专用工具使用说明
1、缸套拨出器Cylinder liner puller(TZ100702) （6K12发动机）
6K系列柴油机采用干式薄壁缸套。当缸套过度磨损或拉缸时，则需对缸套进行 更换。将两个支杆旋入缸体上两个对称的缸盖主螺栓孔中。将拉盘倾斜穿过缸孔， 再将拉盘摆正，其台阶刚好卡在缸套下沿。将薄拉板与平面轴承安装在长螺杆上， 并拧紧螺母及安装螺母总成。旋转螺母总成即可顺利地将缸套拨出。
6K series diesel engine with dry thin wall cylinder. When the cylinder liner wear or scratch, it is needed to replace the cylinder liner. The two supporting rod is screwed into the cylinder head main bolt holes two symmetry. Pull the disc obliquely through the cylinder hole, and then pull the disc to straighten out, the bench just caught in the cylinder along. The thin plate and the plane bearing is installed in the long screw, and tighten the nuts and nut assembly. Swivel nut assembly can smoothly move the cylinder dial out.
TZ100801-2 气缸套压装压板 Cylinder sleeve pressing plate
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6.压缸套工具Pressure cylinder tool（TZ100801） （6K10发动机）
工具组成:tool:
TZ800311 气缸套压装薄拉板及顶丝 Cylinder sleeve pressing thin plate and screw
TZ100801-1/TZ80060205 气缸套压装薄螺母及支杆 Cylinder sleeve pressing thin nut and the supporting rod
2.压缸套工具Pressure cylinder tool（TZ100701） （6K12发动机）
安装缸套时，需将缸套压入缸体座孔并压装到位。当缸套放入缸体座孔之 后，将压板放在缸套上沿面，用扳手将支杆固定在缸体上平面，安装顶丝 装置并拧紧螺母，旋紧顶丝即可将缸套压装到位。 Install the cylinder, the cylinder pressure into the cylinder bore and pressing in place. When the liner into the cylinder bore, the press plate on the cylinder surface, with a wrench rod fixed plane in the cylinder, the top wire device and tighten the nut, tighten the screw cylinder pressure can be installed in place.
2.压缸套工具Pressure cylinder tool（TZ100701） （6K12发动机）
工具组成:tool:
TZ800311 气缸套压装薄拉板及顶丝 Cylinder sleeve pressing thin plate and screw TZ100701-1/TZ80060205 气缸套压装薄螺母及支杆 Cylinder sleeve pressing thin nut and the supporting rod TZ100801-2 气缸套压装压板 Cylinder sleeve pressing plate
3、活塞安装工具Piston Installation Device (TZ100707) （6K12发动机）
在将活塞连杆组件装入缸套时，活塞环应压缩才能顺利地装入缸套，下活塞套钳 是一组弹性环套。装配时，将环套套在活塞上，用卡钳将环套收缩，使活塞环压 缩到环槽内，以便顺利地将活塞下入缸套。
When piston rod subassembly is fitted into the cylinder liner, the piston ring shall be compressed before it can be smoothly mounted into the cylinder liner. Piston sleeve tripping pliers consist of a set of elastic ring sleeves. At assembling, set the ring sleeve on the piston, use calipers for ring sleeve to shrink, for the piston ring to be compressed into the ring groove, so that the piston can be smoothly tripped into the cylinder liner.
1、缸套拨出器Cylinder liner puller(TZ100702) （6K12发动机）
工具组成:tool:
TZ100702-2 气缸套拉拔拉盘 Cylinder drawing plate TZ100702-1 气缸套拉拔支杆及螺 母合件 Cylinder rod and nut assembly drawing MC11-011/TZ80060901/TZ8006280 1/TZ100102-4 气缸套拉拔长螺杆及轴承 卡簧合件 Cylinder drawing long screw and the bearing circlip member TZ800311 气缸套压装薄拉板及顶丝 Cylinder sleeve pressing thin plate and screw