The crimper moves down In the next processing
and presses the lead into stage the crimp edges
the crimp barrel and makes are rolled-round, the
contact with the crimp
在压接端子与导线之间提供不可分离的, 长时间可靠的电气和机械连接
Ease of manufacturing of the connection 压接应便于生产加工
CRIMP TYPES 端子压接类型
Advantages 优势: • Optimum design of Crimp Barrel for desired wire size range and material thickness by calculation. 通过计算即可得出适合特定线径范围和料厚的压接结构 • Fits for several wire sizes only by adjusting Crimp Height .仅调整压接高度即可用于不同线径压接 • Terminal manufacturing at low cost by sequential stamping dies 通过连续冲压生产实现低成本 • Ease of termination, fully automated possible 压接自动化 • Stable electrical connection, even under hazardous Environment. 苛刻环境下性能稳定
• The conductor crimp insures a good connection between the wire and the terminal. 芯线压接保证了端子与电线的良好连接
• The insulation crimp supports the wire to reduce the affects of vibrations and movement on the conductor crimp.绝缘皮压接是为了减少震动以及移动对芯线 压接的影响
page 15
CRIMPING PRODUCTS 压接产品
Single-wire Crimp 单线压接
Double-wire Crimp 双线压接
Multi-wire Crimp 多线压接
page 16
CONDUCTOR/ INSULATION CRIMPING 芯线压接 与绝缘皮压接
• There is a differentiation to be made between a conductor crimp and a crimp for an insulation support. 芯线压接与绝缘皮压接有一定的区别：
合格的剥线
剥线长度参考端子114使用规范
CRIMPING MACHINE AND HAND TOOL KITS 压接 设备和工具
Alpha 356 Multi-Functional Fully-
Automatic Crimping Machine 多功能全自动端子压接机
Alpha 477 Lead Maker Double Crimp Connections with two different wires Alpha 477可同时压接两种不同线径
•Visual inspection 外观检测 •Measurement of the crimp height 压接高度测量 •Analysis of cross section 压接剖面分析 •Measurement of pull out force 压接保持力测量
page 23
Features of Crimped Terminal 端子压接区域特征
page 17
PROCESS OF F-CRIMP 压接过程
The application tool is opened. A contact is positioned on the anvil. The lead is inserted by hand or mechanically.
压接刀具打开， 端子放置在下刀 上，导线由手或 机械设备送至合 适的位置。
Visual Inspection 外观检查
端子压接质量判断方法：外观检查
➢ 导体端部要求： a. 导体端部应与导体压接区域顶端平齐，最多不超过压接区域顶端1mm （图中a 区域） b. 超过导体压接区域端的导体部分不能阻碍端子的对配功能和锁扣功能 c. 若端子对配的连接器采用的是family seal,则导体压接区域顶端的导体部分长度建议不大于0.5mm ➢ 绝缘层顶端要求： 绝缘层顶端需在wire crimp和insulation crimp之间区域（图中b 区域）可见。
CONTACT CURRENT CARRYING CAPACITY 端子载 流能力
Maxi Power Timer
Standard Power Timer
Positiv Lock
Round contacts DIA 2,5 mm FASTIN FASTON
Sensor Flat contact Junior Power Timer
MCON Contact Family
Timers Contact Family
DIA 1,5/ 2,5mm
MQS Family
Sensor Flat Contact
page 10
COMMON CRIMP TERMINALS 常用压接端子
Deutsch Common Contacts
page 11
Hand Tool Kits 手工压接工具
This kind of machine is suitable for sample making 常用于样品制作
page 8
CRIMP APPLICATOR 压接模具和刀片
page 9
COMMON CRIMP TERMINALS 常用压接端子
AMP MCP Contact Family
1.按形式不同，分为开筒式和闭筒式 2.按镀层不同，分为镀锡，镀银，镀金，镀镍等 3.按是否含绝缘压接或密封部分进行区分 ➢ Crimping Tool 压接工具
Crimp Components 压接三要素
压接准备：端子选用
Crimp Components 压接三要素
压接准备：剥线要求
不合格的剥线
conductor is compressed
edges.
at the same time, and the
上刀向下移
crimp is formed.
动，把导线压 入包筒。
包筒随上刀折 弯，压接成型。
The final position at a given crimping height guarantees the necessary compression of the conductor to form a tightly compressed crimp.
e.g. AWG24 0,205mm²
AWG16 1,3mm²
no easy conversion to mm²possible
- CMA Circular Mil Area
common for magnet wire conversion: 1mm²= 1973,51 CMA
TEMPERATURE CLASS OF TE RAYCHEM AUTOMOTIVE WIRE
page 13
DESIGNATION OF WIRE SIZE FOR CONDUCTORS
导线尺寸定义
Wire section size can be defined as:
- mm²
Common for European market
- AWG
American Wire Gauge
table of wire sizes, ordered in opposite direction
•Visual inspection 外观检测 •Measurement of the crimp height 压接高度测量 •Analysis of cross section 压接剖面分析 •Measurement of pull out force 压接保持力测量
page 22
Evaluation of a Crimp Termination 端子压接质量判断
The solderless connection started from AMP in 1941. 无焊连接技术最早源于AMP1941年提出
page 2
REQUIREMENTS ON A CRIMP CONNECTION 压接 要求
Inseparable, long time reliable electrical and mechanical connection of one or several conductors and the crimp terminal.
page 4
Crimp Components 压接三要素
Qualified Crimped Connection Requirement 合格压接的要求：
➢ Wire 导线:
1. 选用线径符合压接端子适用性要求 2. 剥线符合要求（长度适合，不损镀层，末端不
开裂分叉） ➢ Terminal 端子
Round contacts DIA 1,5 mm AMP Seal „size16“ contact
Micro Timer Multilock
MQS
AMP MCP9.5 AMP MCP6.3
AMP MCP2.8 AMP MCP1.5 MCON1.2 MQS