The New High Efficiency Hyperbaric Filtrationthrough PowerFilter TM新型高效PowerFilter TM加压过滤技术SEPARATION TECHNOLOGIESThe Andritz World Map安德里茨全球分布图You are making the right choice ……你正在做出正确的选择SEPARATION TECHNOLOGIES•4% of Group sales.•Plants, equipment, and services for the 9% of Group sales.Plants, equipment, and services for solid/liquid separation formunicipalities and industries (e. g. mining, chemical and petrochemical industries, food industry).17% of Group sales.30% of Group sales.Plants and services for 40% of Group sales.Electromechanical 水力发电制浆造纸金属环境与工艺食品与生物燃料SEPARATION TECHNOLOGIESAndritz Separation Technologiesfor Mining ApplicationMembrane and Chamber Filter PressesDecanter, Centrifuges Membrane and ChamberFilter PressesMembrane and Chamber Filter PlatesHyperbaric & Vacuum Filters and Belt PressesVibrating and Screen Bowl CentrifugesMembrane Filter Presses&Belt Presses箱式隔膜压滤机和带式压滤机Single or Combined Dewatering Systems can be SuppliedKind of “all safe”HYPERBARIC FILTRATION加压过滤TODAY‘S REQUIREMENTS当前的社会需求-Availability> 95% 设备利用率95%以上-24 h Operating 24小时连续运转-Emergency Spare parts紧急备件供应-Combination with other systems便于与其他系统的联合-Costs in RMB/ton DS/year become more important than investment 运行成本比初期投资更重要-Low moisture 产品水分低-Clear filtrate due to circulate and environmental aspects符合闭路循环和环保要求的清澈滤液-Ultrafines material treatment 极细物料处理-Engery savings节能SEPARATION TECHNOLOGIESHYPERBARIC FILTRATION 加压过滤Pressure Filters for highperformance filtration offines in ore and coalprep.plants as well asvarious industrialapplications加压过滤机用于金属矿、选煤厂及其他不同工业领域的细颗粒高效过滤脱水The Hyperbaric Filter has been found to be the most effective andproven dewatering technology for the increasing fine coal production.加压过滤机已经证明是处理细粒煤的最高效的脱水技术和设备SEPARATION TECHNOLOGIESSEPARATION TECHNOLOGIESHyperbaric 600-16000123456000-000Specific throughput [kg DS/m², h]V a c u u m F i l t e r O p e r a t i o n R a n g e Filter Range of OperationDifferential Pressure [bar]600-900750-12001500-2500900-1600300-600500-1500250-500180-500250-350Both the residual moisture and throughput increase significantly if the pressure difference is increased.工作压差的增加会使产品水分和处理量都能得到显著改善！！！HYPERBARIC FILTRATION 加压过滤Andritz HBF History安德里茨加压过滤机历史Andritz developed the first Hyperbaric Filter in the world安德里茨研制了世界第一台加压过滤机Andritz never stopped its study of application of HBF, that keeps Andritz always in advanced position in the world. On the similar productsmanufactured by other suppliers, we can always find the shadow of early form of Andritz HBF.安德里茨不断地进行加压过滤机的研发应用，在技术和性能方面一直保持领先的地位，从其它厂家的同类设备上我们都可以看到安德里茨早期加压过滤机的影子。

SEPARATION TECHNOLOGIESHYPERBARIC FILTRATION 加压过滤Andritz HBF History安德里茨加压过滤机历史•1986 First120 m2 HBF for coal filtration首台煤用加压过滤机•1991First HBF for Mineral 首台矿业用加压过滤机•1995First HBF in China 中国引进首台加压过滤机•1995 –2004 HBF in USA; Australia, Chile, Canada, Europe, China加压过滤机在美国、澳洲、智利、加拿大、欧洲和中国推广•2003First HBF in Russia 俄罗斯引进首台加压过滤机•2005Development of 168 m2 HBF 大型168 m2加压过滤机研制成功•20064Zone Filtration 四区过滤技术应用•2006Service Centre and Manufacturing in Foshan佛山工厂开始生产并组建服务中心•2007 Succesful start up of 5 lines HBF 168 m2五台168 m2大型加压过滤机调试成功•20088lines HBF 168 sold up to date 销售八台168 m2大型加压过滤机•2008First new120 m2sold, (delivery 2009) 首台新型120 m2加压过滤机SEPARATION TECHNOLOGIESHYPERBARIC FILTRATION加压过滤Andritz HBF Development安德里茨加压过滤机发展•Widely Applications of Coal, Copper, Lead, Zinc, Iron, Alumina, Bauxite, Red mud, Amylum and etc.应用涵盖了细煤泥、铜矿、铅矿、铁矿、锌矿、铝土矿、赤泥以及淀粉等的脱水•Special design and successful experience for ultra fine tailing coal dewatering 安德里茨近年来致力于研发尾煤的处理并取得了显著的成果，而且已经得到了成功的工业应用因此安德里茨加压过滤机在处理尾煤和泥化现象严重的煤泥方面具有独到的经验和实力。

•The new high efficiency product PowerFilter TM with more simple structure and more reliable running,结构更简单，运行更可靠的新型PowerFilter TM高效加压过滤机•The biggest PowerFilter TM in the world with168m2 filter area which will simplify the lay-out of whole plant and save investment cost.世界上最大的新型加压过滤机，它的过滤面积达168m2，，这样将可以进一步简化整个过滤车间的布置和投资。

SEPARATION TECHNOLOGIESHYPERBARIC FILTRATION加压过滤Convincing Technology for加压过滤技术优势•Continuous system -high throughput高处理量•Low residual moisture低残留水分•Reduction or virtual elimination of drying costs降低或完全省去干燥费用•Clear filtrate清澈的滤液•Low operation costs低运行成本•Fully automatic operation and easy plant monitoring全自动操作和方便的车间监控•Closed system封闭的系统SEPARATION TECHNOLOGIES1 -Pressure Vessel 加压仓2 –Manhole 人孔3 –Filterdisc 过滤盘4 -Control head 控制头5 -Filter drive 驱动单元6 -Filter trough 矿浆槽7 -Discharger 卸料闸门1234567SEPARATION TECHNOLOGIESHYPERBARIC FILTRATION 加压过滤成饼过程干燥过程吹饼过程HYPERBARIC FILTRATION加压过滤Filtration, Snap-blow& Discharging process 过滤、反吹和卸料过程Filtration 加压过滤过程Discharging自动卸料过程Snap-blow反吹卸料过程SEPARATION TECHNOLOGIES-Cycles of approximately 1 minute.循环周期约1分钟Controlled automatically by time switch or fillinglevel probe in the upper / cake receiving chamber.通过定时开关或者装在上仓的料位传感器自动控制卸料G. HaehlingNEW PowerFilter ™FILTRATION新型加压过滤•Up to 20% efficiency increase 效率可增加20%•Up to 5,8 bar for highest troughput and lowest moisture工作压力可高达5.8bar，有效保证最大处理量和最低产品水分•Up to 800 kg/m2/hr troughput产能高达0.8吨/平米/小时•Surface moisture10to 18% 产品外水可达10-18%•Availability more than8000 h/year每年运行时间可长达8000小时•With168 m220% reduction of specific investment costs采用168平米加压过滤机单位产量投资费用可减少20%•Reduction of infrastructural costs 减少基建投资•Systems combined with centrifuges can be offered可提供与离心机组成的联合工艺系统SEPARATION TECHNOLOGIESNEW PowerFilter ™FILTRATION新型加压过滤WhyAndritz HBFhas better quality and performance?为什么安德里茨加压过滤机有更高的质量和更优的性能？SEPARATION TECHNOLOGIESHYPERBARIC FILTRATION加压过滤New Development Technologies 最新技术应用1、New Patent High Throughput, High Reliability Powerfilter168新型大处理量、高可靠性的168m2高效加压过滤机专利技术2、New Control Head and Filtrate Pipes Design新型高效控制头和滤液管设计3、New Patent High Efficient Filterbag Cleaning System新型高效滤布清洗系统专利技术4、New Patent Slurry Paddle System新型矿浆搅拌专利技术5、New Patent Filter Cell Fixing System新型滤扇固定专利技术6、New Sealing System for Discharger新型卸料闸门密封系统SEPARATION TECHNOLOGIESNEW MODEL 168 m2 –Finite Elemente Optimised新型168m2矿浆槽体设计采用有限元分析优化-40% more throughputthan120 m2 but samemaintenance costs处理量增加40％，但维护成本相同-40% less specificmaintenance costs相当于维护成本降低40％SEPARATION TECHNOLOGIESSEPARATION TECHNOLOGIESHBF-Discharger –Type 3XL for more than 100 t/hthroughput -Designed for more than 100 t/hThroughput 设计通过能力超过100t/h-Special coat inside (on request)内部特殊涂层（选配）2layer ultra sliding material reduces wear of the wall and has excellent corrosion protection, resulting in increaded life time-New sealing system 新型密封装置(no screws inside 内部无螺栓)新型3XL 型卸料闸门通过量超过100t/hNew Discharger Sealing System ®新型卸料闸门密封装置Previous System 原设计Advanced System from OUTSIDE FIXED 新设计（从外部固定）-No srewing inside for changing sealing ring更换密封圈无需从内部拆装螺栓-80% faster than previous 比原设计更换速度提高80％-Fixed from outside 从外部固定-Long Life of sealing ring up to 12 months 密封圈使用寿命长达12个月SEPARATION TECHNOLOGIESQuick Fixing of Cells®滤扇快速固定设计-easy maintenance 方便维护-No screws!! 不需螺栓固定-production time 增加生产时间-safety 安全-no tools required 无需工具-all stainless steel parts 全不锈钢SEPARATION TECHNOLOGIESSEPARATION TECHNOLOGIES -No agitators outside-1 drive outside instead9 drives on top -Significant life time increase-reduced maintenance costs-increased productivity(aprx1 week/ year)-less energy consumptionIntegrated paddle agitator ®水平浆式搅拌装置New Design of Chain Conveyor配套新型刮板输送机-Bearings outside 轴承外部安装-Coupling outside 外部联轴器-Stainless trough 不锈钢槽体-New shaft & teeth design新型轮牙设计-Easy moving out 方便抽出更换Long life and Easy maintenance!!!寿命更长，更易维护！！！SEPARATION TECHNOLOGIESSEPARATION TECHNOLOGIESMultiple lights inside增强内部照明-Perfect maintenance and service -Safe operation -increasedlife timeSelf Filling Oil and Breath system 自动加油和透气装置Imported gear motors, bearings 进口高性能齿轮箱和轴承Control head in Coated Stainless steel(on request)不锈钢带涂层控制头（可选项）Options:-Stainless steel(on request)-Rubber coated inside(on request)Advantages:-Significant Increase in life time-Less service& maintenance SEPARATION TECHNOLOGIESSEPARATION TECHNOLOGIESControl disc material …Blue“®控制盘特殊材质Material …Blue“®UHDPP + special additives(Special design for wear applications)Advantage:-Multiple life time increase (for coal up to several years have been reported in long term tests )超强耐磨，实验证明煤炭应用使用寿命可长达数年！！！SEPARATION TECHNOLOGIESTrapeziform channels provide 20% more section area & throughput than normal round channels design.梯形流道设计比普通圆形流道设计多出20％的截面积，从而产生高出20％的处理量！Special channel design of control head and filtrate pipes 特殊的控制头和滤液管流道设计Andritz Special Design Local Normal DesignAndritz DesignSEPARATION TECHNOLOGIESAdvanced washing –access from outside for 120 m2改进型清洗装置—可从外部方便维护-Easy access to nozzles 方便清洗喷嘴-Saving of wash water energy due to new control philosophy根据新的控制逻辑节约清洗水消耗-No movement of washing nozzles requires less spare parts (no drive)清洗装置不运动，减少备件损耗（无需驱动）Power Filter™-Latest development 新研发成果4 Zone Filtration (cake formation, Array drying, snap blow, cleaning)4区域过滤（成饼、干燥、反吹、清洗)-Continuous cleaning duringoperation运行中滤布清洗-Gain:30 min production time/ day每天增加30分钟运行时间-apprx. 20% better productivity增加约20%产能-no agitators 无分体搅拌器Integrated cleaning综合清洗系统SEPARATION TECHNOLOGIESHBF-vessel – 4,8 m diameter for 168 m2 (standard) on request for 120m2 available 大直径加压仓和滤盘- Excellent space for maintenance and service 大空间更方便维护 - Reduced floor space in terms of filtration area / m2 floor space减少设备的占地面积 SEPARATION TECHNOLOGIES41HBF-vessel – 4,8 m diameter for 168 m2 and 120 m2 4.8m直径的加压仓Man Hole 1600 mm for perfect access and maintenance 1.6m 直径的大人孔 Large inspection windows (single washed) for excellent view 大直径的视窗 （带独立清洗）SEPARATION TECHNOLOGIES42On Line Moisture Measurement of cake after discharger (on request) 滤饼在线水分检测- Apply only the pressure what is necessary - Allows to optimise pressure - Wear and tear is reduced in consequence - Energy saving of compressor power 在线控制工作压力，尽量减少磨损和能耗！！！SEPARATION TECHNOLOGIES43Why should we choose Andritz HBF? 为什么我们应当选用安德里茨加压过滤机？• • • • • • • • Higher throughput 更高处理量 Lower cake moisture 更低滤饼水分 Less maintenance 更少维护量 Longer life 更长使用寿命 Higher reliability 更高可靠性 Full automatic 全自动控制 Best rate of performance/price 更高性价比 Quick after sale service 快捷的售后服务SEPARATION TECHNOLOGIES44The biggest HBF workshop in the world (Brazil) 世界最大的加压过滤车间（巴西）10 HBF filters in a row , 168 m2 each 10x168m2安德里茨加压过滤机 Feeding size: about 50% = 50μm Feeding solid: 50% w/w Throughtput: 140t DS/h each HBF168 Residual Moisture: 11-14% Filtrate: < 4g/lEnd user: Alunorte 用户 Application: Bauxite 应用：铝土矿SEPARATION TECHNOLOGIES45Test Results on RED MUD Pressure Filtration 1996 – 2007 加压过滤机赤泥试验On Pressure Filters 加压过滤• Lower Residual Moisture 更低滤饼水分• Higher Throughputs 更高处理量On Vacuum Filters 真空过滤•Dry Solids depends on type of sludge；滤饼干度取决于赤泥类型 •Slurries in South America show dryness from 22 to 25%；南美赤泥干度可达22－25％ •Slurries in China show dryness between 32 to 35%；中国赤泥干度可达32－35％ •Chemical composition (reactive surface) is of prime importance； 赤泥化学成分（表面活性）尤为重要 •Andritz tested slurries around the world; results from 22 to 35% depending on the source of sludge 安德里茨对世界各地的赤泥做过试验，滤饼水分基于赤泥性质不同可达22－35％ SEPARATION TECHNOLOGIES46Test Results on RED MUD Pressure Filtration 1996 – 2007 加压过滤机赤泥试验报告数据Pressure Filtration 加压过滤 Residual Moisture外水 24 to 35 weight - % Throughput 处理量250 to 1000 kg/m2hPressure Filtration (Washing) 加压过滤（带清洗）24 to 35 weight - % 250 to 1000 kg/m2hSteam Pressure Filtration 蒸汽加压过滤22 to 35 weight - % 250 to 1000 kg/m2h100Percentage PassingDifferential Pressure: 3 to 5.8 bar 工作压差 Dry Solids Content of Slurry: 350 to 500 g/l 入料浓度 Feed Temperature: 70 to 92 °C 入料温度80604020Test work is required for sizing equipment 0应根据试验数据进行设备选型SEPARATION TECHNOLOGIES1101001000Particle Size [μm]47Copper Floatation Concentrate (Chile) 浮选铜精矿应用（智利）4 HBF filters, 2x120m2, 2x60m2 3台安德里茨加压过滤机 Feeding size: about 80% < 37μm Feeding solid: 1450-1800g/l Throughtput: 140t DS/h each HBF120 Residual moisture: 7-9%矿山管道 输送入料 到尾矿场 浮选机 磨机 铜精矿浓缩机浮选机 加压过滤机药剂准备浮选柱控制室和试验室End user: Anglo American 用户 Application: Copper Concentrate 应用：铜精矿SEPARATION TECHNOLOGIES钼矿分选铜精矿储运场办公楼钼精矿储运场 浓缩机Las Tórtolas Plant – 工艺流程图48Copper Floatation Concentrate (Russia) 浮选铜精矿应用（俄罗斯） 1x120m2 HBF filters1台安德里茨加压过滤机 Feeding size: about 60% < 32μm Feeding solid: 1300g/l Throughtput: 100t DS/h Residual moisture: 6-7%End user: GAYSKI GOK, CIS Application: Copper Floatation ConcentrateSEPARATION TECHNOLOGIES49Hyperbaric Filter instead of Vacuum Filtration + Drying Drum (Copper) 加压过滤机取代真空过滤机＋转筒干燥机（铜矿）FiltrateFiltrate 100 t DS/h 7%FiltrateFiltrate100 t DS/h 7% Filtrate SEPARATION TECHNOLOGIES50。