Injection Mold Technical Terms特克内克腾目思（一）模具专业基本用词 Professional Terms Intensification Factor 增强比Scientific molding 科学注塑英腾次分克深发克偷塞音特菲克计数器counter康特Specific Injection Pressure (Psi)特殊注塑压力思呗色服克1．塑料—plastic, resin瑞申油管：Oil pipe 尼龙--------nylon2．样件—sample 调节板-------adjust plate3．钢料—steel A板--------a plate4．注塑机—injection machine, press 定位圈----locating ring 喽客厅令5．产品—part, product, moulding 斜导柱-----angular pin 安给拉PIN6．模具—mold, mould, tool B板--------- b plateA 简易模（样板模）—prototype moldB 量产用模具—production mold7．三维造型（数模）—3D model, 滚珠导套-------ball ejector bush8．二维产品图—2D part drawing 拽应扁顶针--------blade ejector pin 布累得9．设计—design 低赛应下模板--------bottom clamping plate 抱腾10．制造—manufacture, 上模型腔------cavity main insert11．检验—check, 上模镶件------cavity sub insert12．测量—measure, 妹试司筒针--------center pin 深特13．修改—change, modify 下模型芯------core main insert14．工程更改—engineer change 下模镶针------core pin15．质量—quality 快乐体下模镶件------core sub insert16．数量—quantity 宽体踢延迟顶针-------delay ejector pin17．基准—datum, reference 拉杆限位钉--------distance bolt（二）如何解析2D 产品图？How to read 2D part drawing?一．产品几何Geometry 顶距限位柱--------distance spacer1．点—point 销钉-------dowel pin2．线（边）—line, edge 顶块--------ejector bar3．面face 顶板导套-----ejector leader pinA 侧面—side塞得 B表面—surface射飞思 C 外观面—appearance surface安皮尔思射飞思4．壁厚—wall thickness 我射克来思顶板导柱----ejector leader pin李德拼5．加强筋（骨位）—rib 瑞布顶针-------ejector pin6．孔—hole后顶针地板------ejector plate7．细长的槽—slot 顶针面板-----ejector retain plate 瑞腾8．柱位—boss 抱死顶棍------ejector rod9．角—corner 司筒------ejector sleeveA 圆角—filletB 倒角—chamferC 尖角—sharp corner10．斜度—angle, taper 平头螺丝------F.H.S11. 凹槽—recess , groove 固定块--------fix block二．分模信息Splitting 固定上模-------fixing half1．分型线—parting line 浇口镶件------gate insert2．主分模方向—main direction, line of draw 滑块压板-----guide rail3．浇口设定—gating 无头螺丝-----H.S.S三．产品标识Part Identification 热流道--------hot runner1．产品名称—part name (P/N) 隔热板------insulate plate 因修累特2．产品编号+版本号—part number + revision (Rev.) 导套-----leader bushing 李得报圣个3．型腔号—cavity number 导柱------leader pin4．材料标记—material symbol 斜顶-----lifter body5．模具编号—mold number (no.) 吊环-------lifter eye bolt6．日期印—dating insert, date code 斜顶导向块-----lifter guide7．循环印—cycling code 斜顶滑块------lifter slider8．公司标志—company logo 斜顶耐磨板------lifter wear plate四．技术要求Specification (Special Requirement) 限位开关------limit switch1．项目启动表Kick-off sheet 支撑柱-----MB stand1）项目名称—program name, project name 模架--------mbase2）产品名称—part name, product name, part description 动模（下模）-----move half 3）产品编号—part number (P/N) o型圈-------o ring4）客户模号—customer mold no. 油管接头--------oil nipple5）项目启动日期—kick off date, start date 锁紧扣------parting lock6）项目完成日期—due date,lead time 水堵头------pipe plug7）内模件用钢—tool steel 拉杆----puller bolt8）型腔数量—number of cavities 流道换向针------puller insert9）数据文件编号—data file no. 拉料针-----puller plate10）注塑材料—resin, plastic, raw material 定位拉板-------puller plate11）收缩率—shrink, shrinkage, shrink factor 回针------return pin12）注塑机吨位—molding machine size, injection machine size13）成型周期—cycle time 流道板--------runner stripper plate14）型腔光洁度—cavity polish 内六角螺丝------S.H.C.S.15）型芯光洁度—core polish 锁模块-------safety block16）皮纹（晒纹）—texture, grain 台阶螺丝------shoulder screw17）拔模斜度—draft angle, removal taper 快速接头-----shut off nipple18）注塑件颜色及光泽—molded color & gloss 司筒压紧块-----sleeve pin block 19）模具加工地—manufacturing facility 滑块------slider body20）热流道供应商—manifold manufacturer, manifold supplier21）浇口位置—gate location / position 滑块底部耐磨板---slider bottom wear plate 22）浇口类型—gate type 斜压块-----slider cam23）产品标识—stamp information, part identification24）特殊要求—special instructions 滑块中心导轨----slider center guide 2．产品质量及外观要求Part Quality & Appearance Requirement1）尺寸及公差Dimension & Tolerance 滑块型芯-----slider insert①重要尺寸—critical dimension, important dim., key dim.②理论尺寸—nominal dimension 滑块镶针------slider pin③实际尺寸—actual dimension 滑块限位板-----slider stopper plate④公差—tolerance 滑块耐磨板----slider top wear plate⑤公差带—tolerance range 方铁-----spacer block⑥尺寸超差—dimension deviation 垫圈------spacer ring⑦接受（合格）—accept, OK 浇口套------sprue bushing⑧拒绝（不合格）—reject, refuse, obsolete, NG 限位挡板---stop plate⑨让步接受—concession, special admit 垃圾钉----stopper disk⑩返工—re-work 精定位----straight lock推板镶件----stripper insert2）产品缺陷（常见的）Defects (normal) 推板--------stripper plate①缩水—sink mark, shrinkage 支撑住-----support pillar②飞边，毛边—flash, burr 上模板------top clamping plate③段差—mismatch discrepancy 压紧块-------wedge block④银丝纹，蛇纹—snake marks, streak 弹簧--------spring⑤弯曲，变形—warpage, distortion 水接头------water nipple⑥打不饱（缺料）—short shot 增加油槽-------add oil groove⑦熔接线—weld line bubbles气泡 shear[☞i☜]n.剪,切多胶— unwanted plastic regulation整顿cleanness清扫 delamination起鳞分层⑧拉伤—damage blinster气泡 flow mark流痕3、产品外观 Part Appearance①产品颜色— part color②产品光泽— gloss③皮纹粒度— grainaberration 色差 atomization ?化bank mark ?料纹 bite 咬入blacking hole 涂料孔(铸疵) blacking cab 涂料疤blister 起泡 blooming 起霜blow hole 破孔 blushing 泛白body wrinkle 侧壁皱纹 breaking-in 冒口带肉bubble 膜泡 burn mark 糊斑burr 毛边 camber 翘曲cell 气泡 center buckle 表面中部波皱check 细裂痕 checking 龟裂chipping 修整表面缺陷 clamp-off 铸件凹痕collapse 塌陷 color mottle 色斑corrosion 腐蚀 crack 裂痕crazing 碎裂 crazing 龟裂 deformation 变形 edge 切边碎片edge crack 裂边 fading 退色filler speak 填充料斑 fissure 裂纹flange wrinkle 凸缘起皱 flaw 刮伤flow mark 流痕 galling 毛边glazing 光滑 gloss 光泽grease pits 污斑 grinding defect 磨痕haircrack 发裂 haze 雾度incrustation 水锈 indentation 压痕internal porosity 内部气孔 mismatch 偏模mottle 斑点 necking 缩颈nick 割痕 orange peel 橘皮状表面缺陷overflow 溢流 peeling 剥离pit 坑 pitting corrosion 点状腐蚀plate mark 模板印痕 pock 麻点pock mark 痘斑 resin streak 树脂流纹resin wear 树脂脱落 riding 凹陷sagging 松垂 saponification 皂化scar 疤痕 scrap 废料scrap jam 废料阻塞 scratch 刮伤/划痕scuffing 深冲表面划伤 seam 裂痕shock line 模口挤痕 short shot 充填不足shrinkage pool 凹孔 sink mark 凹痕skin inclusion 表皮摺叠 straightening 矫直streak 条状痕 surface check 表面裂痕surface roughening 橘皮状表皮皱摺 surging 波动sweat out 冒汗 torsion 扭曲warpage 翘曲 waviness 波痕webbing 熔塌 weld mark 焊痕whitening 白化 wrinkle 皱纹④3．常用词汇、词组及短语Normal Word, Short Sentence 1）单边—per side2）双边—both sides3）加入，添加—add, incorporate4）去除，取消—remove, cancel5）满足…的要求，符合，与…要求一致—according to, conform to, satisfy, meet 6）要求，需要—require, need, demand7）确认—be approved, agreed by …8）允许—permit, allow9）在…范围之内—within10）不可以，不允许，禁止—free from, prevent, avoid11）…，除非有另指—…unless otherwise specified12）…或少于—…or less13）自动化运作—automatic operation14）未注尺寸（详细形状）见三维造型Non dimensioned contour (detailed shape) see 3D model.15）分型线上的飞边（披缝）或段差应小于…Burrs or discrepancy on the P/L shall be … or less.五．标题栏Title Block1．产品名称—part name2．图纸编号 + 版本号（索引号）—drawing no. + level (index)3．一般公差—general tolerance（三）如何阅读制模标准？How to read tooling standard?一．模具结构术语Mold Construction TermsA．模架Mold Base1．模架量化特征Measurement Feature①长X 宽X 高—Length X Width X Height②模具高度尺寸（模厚）—stack height of mould③模具重量—total weight of mould, mould thickness2．定模底板—front plate, top clamping plate, clamp plate, clamping plate 3．定模板—cavity plate, fixed mould plate, A – plate4．动模板—core plate, moving mould plate, B – plate5．支撑板—support plate, backing plate6．间隔板,方铁—support blocks, rails, risers, spacer block7．顶杆固定板—retaining plate, ejector retaining plate8．顶板—ejector plate，bottom clamping plate9．动模底板—back plate10．导柱—guide pillar, leader pin, guide pin11．导套—guide bush, leader pin bush12．复位杆—return pin, push-back pin13．弹簧—spring14．撑头—support pillar15．顶针板导柱、导套—ejection guide pin / bush16．垃圾钉—stop pin, stop button17．模脚—standing-off pillars18．标牌—plaque scutcheonB．成型零部件moulding components19．型芯—core insert20．型腔—cavity insert21．镶针—core pin22．镶块—sub-insert, split23．滑块—slide, sliding split24．斜顶—lifter, angled-lift splitA 斜顶头—lifter headB 斜顶杆—lifter rod, lifter shaft 25．成型顶杆—moulding face pin, form pinC．浇注系统Feed System1．塑料Mouldinga．主流道—sprueb．分流道runner①主分流道—main runner②二级分流道—branch runner分流道断面形状cross-sectional shape of runner①圆形—full round②半圆形—semicircular③梯形—trapezoidalc．浇口gate常用浇口形式normal gate type :①边缘浇口（J型浇口）—edge gate, J – gate②侧浇口—side gate③潜伏式浇口—sub-gate, cashew gate, subsurface gate, submarine gate④潜伏式二次浇口(隧道式浇口) —tunnel gate onto feeder post⑤点浇口—pin gate⑥直接浇口(主流道型浇口) —sprue gate, direct gate⑦护耳式浇口—tab gated．模腔—impressione．冷料井—cold slug wellf．热流道—hot runner2．模具零件mold componentsa．定位圈—locating ring, location ring, register ringb．浇口套—sprue bushc．挡圈—stop ringd．浇口镶块—gate inserte．热流道板—manifoldf．热嘴—hot dropD．分型面及其锁紧、排气Parting Surface, inter-locking & venting 1．分型线—parting line ( P/L )2．镶拼线—bodyline, joint line3．平/ 不平的分型面—flat / non – flat parting surface4．封胶面—shut off surfaces, seal-off surfaces5．擦穿位—shut off6．碰穿位—kiss-off7．管位—parting line lock8．分型面的释放(避空) —relief of parting surface9．分型面的平衡—balancing of parting surface10．锁紧角度—locking angle11．锁紧力—clamping force12．锁模块—safety strap13．精定位—Interlock, die lock14．困气—air trap15．排气槽—vent, vent slotE．滑块机构Slide1．驱动Actuation①斜导柱—angle pin, horn pin, cam pin②弹簧—spring③油缸—hydraulic cylinder2．制动Detention①滑块固定器—slide retainer②弹簧制动器—spring-loaded detention (plunger)③挡钉、挡板—stop pin, stop plate, slide stop3．导轨—gib, guide strip4．锁紧块（楔紧块）—heel block, locking heel, wedge block, chase block 5．耐磨片—wear plate, wear strip6．压板—retainer,gib7．螺钉—screw8．定位销—dowel pinF．斜顶机构Lifter1．斜顶头—lifter head2．斜顶杆—lifter rod, lifter shaft3．开口销—split pin4．固定板（压板）—retainer plate5．耐磨片—wear plate6．铜导套—bronze bushing7．衬套—spacer8．导轨—L – gib9．滑动块—slideG．顶出系统Ejection System1．基本词汇Basic Word①顶出行程—ejection stroke②模具开档—daylight③粘模—stick④产品脱模—part is push off from, clear part of mould, separation of part 2．顶板机构Ejector plate assembly①顶板—ejector plate②顶板固定板—retaining plate③推板—stripper plate④推板导柱—ejector guide pin⑤推板导套—ejector guide bush⑥撑头—support pillar3．复位机构Return System①复位杆（回程杆）—return pin, push – back pin②垃圾钉—stop pin, stop button③压簧—compressed spring④碟簧— a stack o f “Belleville” washers⑤早复位机构—early return system⑥强制复位机构—positive return system4．顶出方法Ejection Techniques1）顶杆顶出—pin ejection2）顶管顶出—sleeve ejection3）顶块顶出—bar ejection4）扁顶顶出—blade ejection5）顶板顶出—stripper ejection6）油缸顶出—hydraulic ejection7）气顶—air ejection8）阀门顶出—valve ejection5．顶出元件Ejection Elements1）拉料杆—sprue puller, sucker pin2）顶杆—ejector pin3）阶梯式顶杆—stepped ejector pin4）顶管—ejection sleeve, sleeve5）扁顶—ejector blade, slabbed off ejector pin6）顶块—stripper bar7）顶环—stripper ring8）推板—stripper plate9）加速顶—accelerated ejection6．顶出辅助机构Supplementary operating system1）弹簧柱塞器—spring – loaded plunger2）弹珠定位器—ball catch system3）插销式锁扣—Latch – lock4）尼龙拉杆装置—friction puller device7．电器元件Electric Components1）压力传感器—pressure transducer2）限位开关—limit switchF．冷却系统Cooling System1．基本词汇Basic Word1）温差—temperature variation2）水孔（水道）—waterlines, water-ways, flow-way, channel3）水路—cooling circuit4）水路示意图—water schematic, schematic circuit5）冷却液—coolant, coolant fluid6）内连接—interconnect7）外连接—external connection8）出口、入口—outlet、inlet9）漏水—water leakage2．水路分布Circuits1）阶梯式水路—stepped system2）分隔板水路—baffled hole system3）斜孔式水路—angled hole system3．水路元件Components1）闷头（螺塞、止水栓）—（threadless）brass pressure plug : female plug & male 2）隔水片—baffle3）密封圈—O – ring4）快插水路接头—quick disconnect fitting, quick connection adaptor 5）弯头—elbow6）偶合器（连接器、接头）—adaptor (including a plug & a socket) 7）橡皮管—rubber hose8）分水板,集水块—water manifoldG．螺纹、螺纹孔& 螺钉Thread, thread hole & screw1．螺纹—thread2．管螺纹—pipe thread3．螺纹孔—screw hole, tapped hole4．起吊孔—handling hole, jack screw hole, eye bolt hole5．螺钉—screw6．内六角螺钉—socket headed cap screw （s.h.c.s.）7．沉头螺钉—flat headed cap screw （f.h.c.s）8．螺栓—bolt9．螺母—nut10．锁紧螺母—locknut11．螺纹标准Thread Standard①公制标准—Metric②英制标准—Imperial③英制管螺纹标准—British Standard Pipe thread （BSP）④美制管螺纹标准—NPT⑤美制粗螺纹标准—United Coarse thread （UNC）⑥美制细螺纹标准—United Fine thread （UNF）H．润滑Lubrication1．润滑槽—grease groove2．加油管—grease line3．油杯—lubrication fittingI．测量仪器Measuring Instruments1．游标卡尺—vernier caliper2．千分尺—micrometer3．高度规—height gauge4．刻度规—dial gauge5．三坐标测量仪（三次元）—Coordinate Measure Machine（CMM）6．塞规—pin gauge7．圆角量规—radii gauge8．轮廓投影机—profile projectorJ．注塑机参数Injection Machine Parameter1．注塑机规格参数Injection Machine Specification①锁紧类型clamp typea．油缸—hydraulic b．肘杆式—toggle②垂直注塑机导柱间距—tie bar vertical clearance③水平注塑机导柱间距—tie bar horizontal clearance④台板尺寸—platen dim.⑤最小/ 最大模厚—mold height Min. / Max., Min. / Max. mold thickness⑥最小/ 最大注塑机开档—open daylight Min. / Max.⑦锁紧行程—clamp stroke⑧锁紧力—clamping force⑨顶出行程—ejector stroke⑩顶出力—ejector force2．试模工艺参数Moulding Process Parameter, machine setting①时间Timer（TM）, seca．注塑（充填）时间—filling time, injection timeb．冷却时间—cooling timec．补缩时间—packing timed．保压时间—holding timee．成型周期—cycle time②速率、速度Velocity, %、speed, in/seca．注塑（充填）速度—injection speedb．保压速率—hold pressure velocityc．螺杆转速—screw rotation speed③压力Pressure（Prs.）, psia．注塑压力—injection pressureb．保压压力—hold pressurec．回压（背压）—back pressure④温度Temperature（Temp.）, °Fa．注塑机喷嘴温度—nozzle temp.b．料筒前段、中段、后段温度—barrel front、middle、rear temp.c．模温—mould temp.d．料温—purged resin melt temp.e．空射料温—air shot melt temp.。