Define Measure Analyze Improve Control
Response Variable (Y)
Response Variable and Specification:
Measurement System Description:
Define Measure Analyze Improve Control
Define Measure Analyze Improve Control
Practical Problem Definition
Problem Statement:
Project Objectives:
Define Measure Analyze Improve Control
Project Team
Define Measure Analyze Improve Control
Primary Metric
Define Measure Analyze Improve Control
Business Impact (cost savings estimated)
Define Measure Analyze Improve Control
Collect relative data; Negotiation with suppliers on quality requirement.
Collect relative data; Incoming quality inspection;
Collect the data for analysis; FMEA; Process Capability Study; MSA; Execute the improvement plan with project members;
Project Gantt Chart
Timeline Phases
July Aug Sept Oct Nov Define
Measure
Dec
Main Activities
Business case Project scope & objective Team set up
MSA for Y and Xs Process Capability Assessment Cause & Effect Analysis Screen potential causes Fast improvement measures
Assign technician to adjust the machine and parameter setting; Execute the improvement plan with project members;
Technical support for the improvement project; Execute the improvement plan with project members;
Optimize the process; FMEA; Process Capability Study; MSA; Execute the improvement plan with project members;
Support the project and keep production line running when project needed; Assign the operator and line for project experiment.
Project Name:
Prepared by : Checked by : Date:
Define Measure Analyze Improve Control
Business Case (why selected)
• Describe the current financial impact of the problem, i.e. how much money is currently wasted because of the problem. This waste of money may be due to e.g. scrap, rework, repair, slow cycle time, bottlenecks, poor utilization of capacity, inventory costs, warranty costs, lost volume, lost opportunities, etc.
Analys for Xs Statistical analysis and verification for Xs
Actions piloted Result verification
Standardization Control plan & SPC Cost savings verification
Responsibilities
Sponsor the project; Resource support; Manage and Appraise MBB and BB.
Lead and manage the project; Training the GB and team members; Coordinate between members and departments; Follow up the project phase; Manage and Evaluate GB.
Collect the data for analysis; Process Capability Study; MSA; Execute the improvement plan with project members;
Keep good communication between suppliers and project team; As a consultant, direct the project; Training GB and team members.