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包装设计流程及包装规范

1.规范供应商包装。

供应商需按照此包装规范设计包装方案。

物流部主导完成包装方案评审。

从而保证包装的有效合理。

针对所有供应商包装。

2.3.包装方案设计流程图:适用范围:目的:3.1 包装进度流程图Packaging Schedule Bar定点Packaging Flow Instruction 1.2 包装持续改善&变更流程图Packaging Continuous Improvement &change Flow包装优化申请书包装变更申请书《包装规范》要求设计与不断改善包装;Suppliers must continued to improve the package.Under the leadership .Suppliers must gave a hand for packaging improvement.3.3 包装进度流程图 Packaging Review Flow3.4 供应商包装进度 Supplier Packaging Schedule定点入厂物流规划设计包装方案提交包装设计方案包装方案评审供样试装试装评审在《包装评审表》上签字确认签字确认备案2.1Packaging Terminology 2包装设计基本原则包装名词解释Basic Principle For Packaging Design2.2 Packaging Design Element包装设计要素质量要求包装选择Packaging Options运输包装供线包装Shipment PackingOnline Packing所有标准周转箱、标准金属容器、料架、可折叠塑料托盘箱、可折叠塑料卡板箱、可循环包装物以及纸包装、木箱等一次性装物,对零部件可以起到防护作用,均可以作为运输包装。

只有标准周转箱、标准金属容器和料架可作为供线包装。

Standard plastic circulating container ,Standard metal container,Rack,Foldable plastic tray container,carton,wooden case,etc.Standard plastic circulating container ,Standard metal container,Rack .优先选择:PVC、EVA、EPP、EPE、 Quality RequirementsCost Requirements 必须以保障零部件的质量为前提!包装需要在运输、装卸、取放等环节中的起到保护产品的作用。

2.21质量要求: Environmental Requirements2.23环境要求: 2.22成本要求:2.24人机工程:符合国家或者国际环境保护基本要求。

ABS、HDPE、TPU、塑料、可重复使用的泡沫。

尽量不选:纸制品、木制品、塑料袋、不可重复使用的中空板。

关心操作者。

手搬包装(包括零件重量)不超过18KG 、操作者的劳动强度最小化、便于装配线操作者装卸零件、取放作业工时达到最小化。

一种零件的包装状态唯一。

零件在包装中的方向尽量与流水线上零件方向一致,减少非增值活动。

care for operator.The gross weight of materials container (include parts )cannot be more than 18kg. Less manual labor and less time for opration. one part one packing style. Put the direction of parts in the packaging aline with opration line..Quality first !Packaging protect products in the transportation, loading and unloading .塑料周转箱使用寿命在3年以上;金属料架/料箱使用寿命在5年以上(1-2年保养一次)。

service life :Plastic Circulating Container :More than 3 years Metal Rack/Frame :More than 5 yearsMeet the requirements of GB & ISO.Prefer to use :PVC 、EVA 、EPP 、EPE 、ABS 、HDPE 、TPU 、Plastic 、Reusable Foam etc .Resist using :Paper 、Wood 、Plastic bag 、Disposable PP Hollow Sheet .近距离Near Here2.25物流方式要求:Logistics Mode Requirements2.26包装方式选择:Packaging Style Choose箱式包装必须使用托盘化供货,有满足要求的防磕碰、防划伤、防尘、防潮措施。

形成标准包装单元,实现机械化装卸。

如运输包装不可直供上线即运输包装≠供线包装,供应商须设计供线包装方案并投入。

货交模块供应商(VLB)供应商自送货(JIT)供应商排序送货(JIS)供应商看板直送(LAH)集货物流(MILK-RUN)优选可直接上线包装,备选可循环包装。

一次性包装需要RDC仓库更换上线包装。

Online packagingRack料架料架、料箱、循环周转箱First online packing,Second recycle packing.Disposable packing need change to online packing.优选可直接上线包装,备选可循环包装。

一次性包装需要RDC仓库更换上线包装。

First online packing,Second recycle packing.disposable packing need change to online packing.直接上线包装Rack 、Frame 、Circulating ContainerBox packaging must be palletized supply, meet the requirements of knock against, prevent scratches, dust, moisture prevention measures .Form the standard packing unit, realize mechanized handling;If the transport packaging did not useed for on-line.Supplier shall be designed for line packaging scheme and investment.a. 供应商塑料箱:采用工业灰PANTONE 423C ;b. c. 2.27包装数量要求:Packaging Quantity Requirements2.28包装颜色要求:Packaging Color Requirements远距离Far Away单箱装容数按照2的公倍数设置,设计参照基数为4、5、10、……The number of packages in accordance with the power of 2. In 4, 5, 10 base.供应商料架、金属箱、DOLLY 等金属器具统一选用灰色RAL7035 ;塑料托盘选用深蓝色RAL5005 ;d. 自用包装容器颜色为RAL5005 ;The color of plastic circulating container is PANTONE 423C from suppliers. The color of metal container is RAL 7035 from suppliers. The color of The tray is RAL 5005 from suppliers. The color of JJE packaging container is RAL 5005 .3 标准塑料周转箱 Standard Plastic Circulating Container3.1 标准塑料周转箱规格 Standard Plastic Circulating Container Sizes测量标准 measurement standard3.2标准塑料周转箱堆码要求Standard Plastic Circulating Container stacking3.31:The stacking requirement plastic circulating container :The container should face the embedded position not use the pointof the embedded positioning. See thepicture 3 for details.13.4Cleanliness requirements :Container, rack, tray and pad must be washed cleanly after use each time, and should be no oil, no dust, no fragment and no water.Container must be wrapped with stretch film outside. If the container does not meet the cleanliness requirements, JJE has the right to reject.图2 3.52。

4.2Standard metal frame must can be stack and pile up by forkman.4.3,Standard metal frame should has doors in four sides and can be folded.4.4 The stowing structure: fixed and folding.4.5。

Hole of shovel structure: distance between two hole of shovel is 260mm ,height 150mm (largerack ).4(standard metal frame)4.1Choose the standard dimension first as below when use the standard metal frame.4.6 码放接口:使用统一码放接口(见图4)。

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