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光刻工艺中的焦距异常发生原因分析及解决办法


第一节Local Defocus············································39
第二节Edge Defocus·············································40
3.2.1机台本身因素造成的Edge Defocus···················-······’40
3.Zero Mark area defocus
经过研究,我们发现Zero Mark area defocus是一种特殊的Local defocus, 由于其发生在Zero Mark区域,那里没有图形,因此是很难检测到,一旦发生, 通常的ADI目检无法发现问题,Overlay会发生较大的shift,Lot如果继续
20%30%defocus in the photo area,other defocus wafer will be sent to next step and it
will impact the product yield.
Tbjs thesis work is dedicated to study the type of the defocus and the root cause of them in the lithography area。刀玲thesis will give out some methods to detect the defocus inline ASAP through monitoring the proper parameter in the batch report,and we call modify some parameter in the j scanner ob in order to decrease the defocus possibility.Usually we will face three kinds of defocus in our photo process:


摘 要····························································l
Abstract·················································-··········3
第一章半导体光刻技术···············································5 第一节光刻工艺技术发展及展望····································5 第二节光刻基本原理及成像条件································““6 第三节光阻化学性质与作用····································“”6 第四节光刻工艺流程介绍··········································8 1.4.1去水烘烤/HMDS············································9 1.4.2光阻涂布··················································9 1.4.3软烤··················································一·.13 1.4.4晶边曝光WEE(Wafer Edge Exposure)························14 1.4.5对准/曝光·············································一“14 1.4.6曝光后烘烤················································17 1.4.7显影···········”··”············一·················..····18 1.4.8硬烤···················..”···”·······”················.18 第五节光阻涂布与显影设备····························一·····“·19 1.5.1 Track机台及构造··········································19 1.5.2涂布机台及构造···········································"20 1.5.3显影机台·················································Q1 第六节曝光设备·········一······一一·“”一···””····一..·一一21 1.6.1 leveling系统··············································Q2 第七节解析度与聚焦深度································“····“23 第八节光罩相关技术············································24 第九节显影后的检查·····················“·····一“············25 1.9.1显影后检查步骤···········································.25 1.9.2显影后目检(ADI.After Develop Inspection)····················.25 1.9.3 ADI的常见缺陷···········································.26
We will usually meet a kind of defect called defocus in the photo process.Defocus means mat the focus on the specific location of the wafer is out of the DOE General speaking,defocus will make the profile/CD abnormal after the photo process,and then it will also impact the profile/CD after the etching process.Photo call detect only
参考文献···························································48

记···························································50
摘要
在摩尔定律的指引下,半导体工艺的发展经历了从0.35微米到O.25微米, 0.18微米,0.13微米,直到现在国内大量生产的最先进的工艺0.09微米和0.068 微米,同时0.045微米也正处在积极研发试验当中。而国际上英特尔等公司正在 将技术节点向0.032微米,0.022微米推进。
第二章典型焦距异常现象及其原因分析································28 第一节如何确定光刻参数········································28 2.1.1光阻的选择···············································28 2.1.2光阻厚度曲线(Swing Curve)·······························Q9 2.1.3最佳焦距与曝光能量·······································"29
半导体集成电路制作过程中,光刻工艺是非常重要的一道工序。它的重要性 在于准确定义集成电路的图形形态,尺寸,以及前后层之间的对准。光刻工艺的 好坏,对后道制程中蚀刻,离子注入等工艺的准确进行至关重要。
在光刻工艺过程中,我们经常会碰到一个缺陷,那就是焦距异常,焦距异常 就是曝光机在晶圆的某些特定的位置上的曝光焦距超出了该层次的焦深,通常焦 距异常会导致光刻工艺后得到的光阻profile异常及CD值异常,从而进一步导致 刻蚀后得到的图形异常。我们通常在ADI阶段可以拦下来的焦距异常最多只能占 焦距异常晶圆中的20%’30%,其他的晶圆被放下去之后都会对最终良率造成不同程 度的不良影响。
For the IC manufacturing,the lithography is a key process because it defines
patterns with precise dimensions and locations,as well as good overlay performance. ne quality of the lithography process is also critical for subsequent etching mad implantation processes.
3.2.2晶圆本身边缘的拓扑形态与中央的差异性引起的Edge Defocus··.41 第三节Zero mark alea Defocus·····································43
结{仑···························································46
2.Edge defocus
Edge defocus就是发生在晶圆边缘的焦距异常现象,据统计,Edge defocus对良 率的影响大概在O.5%’2%之间,虽然不是很大,但是几乎所有的晶圆都有发生, 从总数来看,这种焦距异常对良率的影响是很大的。本文针对Edge defocus发生 的两种根本原因进行研究,从而找到在曝光机程式中可以改善该现象的方法。
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