Kanban 看板 = Signal 信号
Customer “Pull” Drives Processing 客户的需求驱动生产
Rev 6 : 30/09/06 © SMMT/SBAC Industry Forum 2006-8. This document is the property of the above company and cannot be reproduced or communicated without written authorisation.
Warehouse仓库 仓库
6. Kanban Card Returned to container on delivery to Kanban buffer 看板卡在材料交付至看板库 存区后返回容器内
Line-side Stock 线上库存 5. Material replenished within pre-set cycle time 根据提前设定 好的周期时间 补足材料
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Two Bin Systems 双单元系统
The most simple type of replenishment system 最简单的补充系统 Uses two containers dedicated to one component and one location (point of use) 使用两个容器供应一种材料，并放在同一个地点（一个加工处） Each container is identified with the part reference, the full container quantity, the point of use at the line and the replenishment location in the warehouse 每个容器上应标明存放材料名称，容量，生产线上使用的环节以 及在仓库中补充材料的地点
Rev 6 : 30/09/06
© SMMT/SBAC Industry Forum 2006-8. This document is the property of the above company and cannot be reproduced or communicated without written authorisation.
This process takes material out of buffer.
该工序拿走缓冲库存中的材料
Kanban signals upstream process to act.
看板给信号到上游工序做出反应
Rev 6 : 30/09/06
© SMMT/SBAC Industry Forum 2006-8. This document is the property of the above company and cannot be reproduced or communicated without written authorisation.
Rev 6 : 30/09/06 © SMMT/SBAC Industry Forum 2006-8. This document is the property of the above company and cannot be reproduced or communicated without written authorisation.
7. Material moved to line-side whe至线上
Warehouse pick note contains delivery point for material 仓库领料单包括交付地点
Kanban Buffer 看板库存区
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KanBan Signal Types
看板信号的类型 A Card. 一张卡片 A Bin / Container. 一个盒子 An empty floor location. 一块空地 An empty rack location. 一个空支架 An Electronic message (e.g. E-mail, EDI). 电子信息（邮件，电子数字信号） Visual signal (e.g. Light). 视觉信号（光）
Consumin Consumin g process g process
Full Bin Empty Bin
The quantity of components in the container is greater than the number consumed while the other container is being refilled 当一个容器在补充材料时，另一个容器内的材料剩余数 量应大于消耗数量
What Is A KanBan System ?
Where process steps are controlled by downstream customer pull. 上一步工序安排由下游客户需求拉动 Kanban provides authorization to perform work to replenish material. 看板为补足原料（时间、地点、数量等）提供 了授权 Kanban signals (cards, electronic signal or similar mechanisms) are highly visible to all employees. 看板信号（卡片、电子信号或类似机构）容易 被所有员工识别
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THE SIX RULES OF KANBAN 看板守则六条
The consuming process withdraws only what is needed.
使用的工序仅使用它需要的东西
Produce to replenish only what is withdrawn by the next process.
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Two Bin Systems 双单元系统
Rev 6 : 30/09/06
© SMMT/SBAC Industry Forum 2006-8. This document is the property of the above company and cannot be reproduced or communicated without written authorisation.
均衡化的需求
Stable Processes
稳定的过程
Rev 6 : 30/09/06
© SMMT/SBAC Industry Forum 2006-8. This document is the property of the above company and cannot be reproduced or communicated without written authorisation.
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Two Bin Systems 双单元系统
When one container is empty it is taken away and refilled, then it is returned to its point of use. 当一个容器内的材料用完 ，带走该容器，补足材料后，返回至原来的位置
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KanBan Flow – Signal To Produce
看板流 – 生产的信号
FG
A replacement system: produce what has been removed.
移位系统：生产被拿走的产品
Last process gets customer orders.
最后一个工序拿到客户订单
Kanban must be attached to the actual parts or container.
看板必须附在实物或者容器中
The number of parts in the container must match the kanban.
容器中材料数量必须和看板上数据保持一致
© SMMT/SBAC Industry Forum 2006-8. This document is the property of the above company and cannot be reproduced or communicated without written authorisation.
1. Material consumed by line生产线消耗 生产线消耗 材料
2. Kanban Card moved from container to collection point 看 板卡由容器转移到收 集点
Rev 6 : 30/09/06
© SMMT/SBAC Industry Forum 2006-8. This document is the property of the above company and cannot be reproduced or communicated without written authorisation.
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What Is A KanBan System ? 什么是看板系统？ 什么是看板系统？
What information does a Kanban system provide? 看板系统提供怎样的信息？
The number of units required. 零件/原材料的需求数量 Where the units are stored. 零件/原材料的存放地点 Where the units are processed. 零件/原材料的加工地点 It is the authorization to do something. 需要做的动作 When units are require. 何时需要这些零件/原材料 The priority in which units should be supplied. 零件/原材料供应的优先级