青岛大学毕业论文(设计)科技文献翻译院系：自动化工程学院控制工程系专业：自动化班级：2009级4班姓名：史发涛指导教师：于金鹏2013年4月10日Providing Integrated Condition Monitoring Solutions for World Class PerformanceRockwell Automation is a premier provider of Integrated Condition Monitoring Solutions (ICMS) to all major industry segments. Offering the latest state-of-the art technology in vibration analysis, oil analysis, on-line surveillance and protection systems,remote monitoring, as well as outstanding training and customer support services. Through strategic alliances with major Computerized Maintenance Management Systems (CMMS) providers Rockwell Automation can now provide integrated systems that provide critical machinery information throughout the enterprise.Portable SystemsEnpacThe Enpac™ is a Windows CE based 2-channel high performance data collector and signal analyzer. The Enpac™ collects field data, includi ng vibration information and process variables. Enpac™ allows easy condition monitoring of equipment found in many process industries such as power generation, petrochemical, pulp and paper, and primary metals.The Enpac™ features a built in optical (laser) tachometer, a choice of either a 1/8 or 1/4 VGA resolution screen, ability to store data on standard Type I or Type II PCMCIA cards and on-line contextsensitive HELP, built in to all applications.Online SystemsRockwell Automation offers a complete range of online hardware and software systems designed to meet your machinery protection and condition monitoring needs. When you need to protect your critical machinery assets the 6600 Series machinery protection system provides continuous monitoring. The Enw atch™ Online Surveillance System is a cost-effective solution for monitoring the condition of the important machines in your plant.The 6600 Series and Enwatch™ systems can be integrated seamlessly with Emonitor Odyssey®or Enshare™ machinery information software. This integrated solution will provide you with a complete picture of the condition of your plant.EntrxWhen you need to understand how your rotating machinery is performing then Entrx is the professional’s tool. Entrx provides the means for reliable and consistent data acquisition for your entire steady state and transient machine operating modes.Entrx data acquisition hardware is fully configurable by the user and is capable of collecting data in both multiplexed and simultaneous / continuous modes. Graphical presentations of your machinery help to provide a visual display of what is happening toyour machinery.SoftwareEMONITOR Odyssey®EMONITOR Odyssey® is the next generation of Rockwell Automation's complete Machinery Information Systems. This system features integration of the widest range of condition monitoring technologies and full 32-bit Microsoft ® Windows® software architecture. EMONITOR Odyssey® bridges the gap between portable monitoring systems and on-line Condition Monitoring. Integration of machinery monitoring technologies provides you with a complete picture of the health of your plant machinery. Vibration data from portable instruments, on-line surveillance monitoring devices and continuous protection monitors (API 670) are all integrated in a common database. Oil analysis data, motor current analysis, infrared thermographic images and process data can also be integrated into this same database. Results from other applications can be displayed using the unique Active-X display pane (latest object linking and embedding technologies from Microsoft®).EnshareEnshare is Rockwell Automation’s premier software solution providing a platform for integrating all your plant asset condition information to help you manage your machinery assets more effectively. The Enshare solution utilizes condition information from vibration, oil analysis and other technologies to help diagnose potential machinery problems. This information can be effectively communicated through Enshare’s Asset Health Module with other departments within your organization, helping you integrate maintenance and operational activities for increased productivity. The information can also be sent directly to a Computerized Maintenance Management System (CMMS) in the form of work orders.Oil AnalysisRockwell Automation’s comprehensive experience in Oil Analysis means we can provide a total solution - including software, hardware and full technical support to ensure that your oil analysis program always runs smoothly. Enlube PM software is the new Machinery Oil Analysis Information System. This system features integration of the widest range of lubricant condition and health monitoring technologies in a full 32-bit Microsoft® Windows® software architecture. Enlab - a complete independent Oil Analysis Lab Service from Rockwell Automation providing fast,reliable and consistent results time after time.BalancingAccurate balancing is essential to the operation,maintenance and repair of rotating equipment. Whether you are dealing with a turbine in a power plant, a fan in a chemical facility, an armature from an electric motor, or a roll in a paper mill, your rotors need to be balanced as precisely as possible.As IRD we have been in the balancing business for nearly 50 years. We offer a complete range of balancing machines and instruments and with a global network of service, support, application expertise and training programs we are able to meet your balancing needs.ServicesComprehensive ServicesImplementing an effective condition-monitoring program is critical to your success in meeting the equipment reliability, productivity, and business goals of your plant and company.Rockwell Automation’s comprehensive services offering can help you meet your objectives. We can offer a wide range of professional services including program audits, project management, installation, start-up, reliability consulting, and advanced machinery analysis.We will work with you to understand your goals and requirements and make sure that all your needs are addressed to ensure your success.Customer SupportWe are committed to providing the highest level of customer support. Our knowledgeable, caring support professionals will provide assistance to ensure your successful program implementation, or day-to-day support.Reliability OnlineReliability Online (ROL) is a unique service designed to provide results to your Condition Based Maintenance (CBM) program with minimum investment in equipment, training and personnel. Leveraging the Internet and a team of highly skilled condition monitoring engineers, we will guarantee you the best possible results from your CBM program irrespective of your location or industry.To obtain the best results from your Condition Based Maintenance program let Rockwell Automation help you manage your CBM program remotely.Educational ServicesThe best tools, when used by unskilled craftsmen, will still result in unsatisfactory results. This is true in many aspects of life, but especially in the application of Condition Monitoring techniques and technologies in today's demanding plant environments. Yes, you need to be equipped with the best tools, but you must also receive the proper training to get the maximum benefit from your investment in a successful Condition Monitoring or Reliability program.Experience, knowledge and quality are the foundation of Rockwell Automation’s training seminars. Technology training is available as well as product training courses; all presented by the most qualified instructors to meet your needs. Choose from on-site seminars and classroom training conducted all over the world to help you gain the maximum benefit from your machinery reliability investment.Condition Monitoring ServicesPredictive Maintenance Services for Maximizing the Reliability of Your PlantCondition monitoring increases the overall knowledge of asset condition. It allows decision makers to perform Condition-based Maintenance (CbM) by scheduling downtime, labor, and materials based on machinery health. However, many companies cannot reap the benefits of an effective CbM program because they don’t have the knowledge or resources to do so.With Rockwell Automation Condition Monitoring Services, you will receive tailored solutions to help you implement your CbM program and use our field specialists to help you succeed.The goal of a world-class CbM program is to increase the reliability and availability of your machinery, while minimizing downtime and labor and repair costs. The results are dramatic and the documented cost savings are significant.There are many benefits of a CbM program that impact a variety of plant Key Performance Indicators (KPI) such as:•Return on Net Assets (RONA)•Lower inventory costs•Reduce spare parts•Defer scheduled maintenance•Overall Equipment Effectiveness (OEE)•Improve system availability, production rates, quality, and safety•Reduce unplanned downtime and planned downtime duration•Reduce Mean-Time-To-Repair (MTTR)•Improves safety and qualityRockwell Automation is a singlesource provider of managed CbM programs across the country and around the world. Rockwell Automation helps multi-location, multi-national clients keep their facilities operating reliably, safely, and efficiently.CbM programs are most effective when multi-technology strategies are considered.•Vibration Analysis measures the change in vibration intensity on mechanical equipment when machine condition begins to degrade•Oil Analysis detects contamination or degradation of oil which indicates machine wear •Infrared Themography detects variations of apparent temperatures in electrical, mechanical, infrastructure and process equipmentRockwell Automation provides a complete predictive maintenance program solution customized to fit your facility and its specific needs.Vibration AnalysisAs a CbM tool, vibration analysis detects vibration levels affected by:•Misalignments•Unbalance•Looseness•Eccentricity•Defective bearings•Resonance•Electrical problems•Aerodynamic/hydraulicforcesThe goal is to identify changes in the condition of a machine that will indicate a potential failure before it occurs. By detecting these issues, you can:•Minimize machine damage•Proactively schedule downtime, labor, and materials•Eliminate costly trial and error approaches to solving problems•Allow machines in good operating condition to continue to run•Eliminate unnecessary overhauls•Improve safety and quality performanceWhen you need to turn vibration data into actionable CbM data, Rockwell Automation puts this capability at your finger tips. With the help of your vibration analyst, Rockwell Automation can design a program to provide:•Program m anagement•Onsite equipment survey•Prioritized programEquipment list•Measurement p oints•Complete database set-up•Baseline d ata acquisition•Data interpretation•Comprehensive issues report•Maintenance or repair recommendations•Daily, weekly, monthly or quarterly analysis•Daily, weekly, monthly or quarterly data collection•Data collection trainingWhen determining the type of program you want, you should consider the resources you need to run the program, the rate in which your machines fail, or the loss of production due to a machine failure.Once you decide if you are in sourcing or outsourcing, Rockwell Automation can deliver vibration services specified to fit your needs.Need to outsource?A Rockwell Automation vibration analyst will come to your facility and provide both data collection and analysis of your equipment.Need to outsource but have some inhouse capabilities?A Rockwell Automation vibration analyst will teach you how to collect data so you can perform routine data collection and send the data to a level 3 vibration analyst.Need to completely in source?A Rockwell Automation level 3 vibration analyst will mentor you in collecting and analyzing data. This transition occurs over the course of a recommended three years:- 1st Year – Rockwell Automation takes lead on analysis; Customer is trained to collect data - 2nd Year – Customer is trained to perform analysis; Customer takes the lead on analysis- 3rd Year – Customer does analysis with quarterly reviews with rockwell automation analyst;Analyst On Call for exceptions- This option includes ESAFE Support, classroom training, data collection hardware and Emonitor softwareInfrared ThermographyServicesAs a CbM tool, Infrared Thermography (IR) helps identify which items require maintenance or replacement by detecting heat variances. IR is effective in properly maintaining electrical and mechanical equipment. This powerful, non-invasive predictive maintenance tool contributes to the safety process of both employees and physical structure.Rockwell Automation offers IRThermography inspection, performed on electrical, mechanical, process and structural systems. This allows you to identify when a piece of equipment is operating outside of normal parameters based on manufacturer’s or UL specifications and identify reliability issues before component failure.Rockwell Automation certifiedThermographers use a FLIR ThermaCAM to capture both visual and IR images along with other pertinent information from the component being inspected.An IR camera is used to measure thermal energy coming from the piece of equipment. However,not only the image, but temperature and load measurements are also used to determine the component’s actual condition.By utilizing Rockwell Automation Infrared Thermography services, you receive:•Visual inspection and date and time stamped pictures listing any visual issues •Electronic transfer o f collected data which drastically reduces errors• A report on all equipment is available•Immediate alerts to make sure critical repair issues are handled quickly•The means to prioritize your repairs based on industry standard component criticality - ETO – Essential to Operations- CTO – Critical t o Operations- NTO – Non essential to Operations•Year over year comparison of surveyed assets•Ability to add post c orrectiveaction images and establish new baseline data•Bar c oding or equivalent system of equipment identification and monitoring on all assets surveyed for year over year equipment benchmarkingOil AnalysisAs a CbM tool, oil analysis is used to uncover, isolate and offer solutions for abnormal lubricant and machine conditions. If left unchecked, these abnormalities usually result in extensive, sometimes catastrophic damage causing lost production, expensive repair costs, and even operator accidents.Rockwell Automation offers a lengthy list of oil tests to assess the following:Lubricant ConditionThe assessment of the lubricant condition reveals whether the system fluid is healthy and fit for further service, or is ready for a change.ContaminationContaminants from the surrounding environment in the form of dirt, water, and process contamination are the leading cause of machine degradation and failure. Increased contamination alerts you to take action in order to save the oil and avoid unnecessary machine wear.Machine WearAn unhealthy machine generates wear particles at an exponential rate. The detection and analysis of these particles by the correct oil tests assist in making critical maintenance decisions. Machine failure due to worn out components can be avoided. Remember, healthy and clean oil leads to the minimization of machine wear.Our oil analysis results are designed to quickly and easily identify potential problems with your industrial equipment. Your oil analysis results are easy to access, understand, download and incorporate into your reliability maintenance program.Oil analysis measures the physical and chemical properties of the oil, contamination, and mechanical wear. In order to measure these attributes, oil is put through the following tests: •Acid Number (AN)– Measures the amount of acid contamination•Analytical Ferrography– Measures type and severity of wear particles•Fourier Transform Infrared (FT-IR)– Measures degradation by-products (oxidation, nitration, sulfate) and external contaminants (water, glycol, fuel, soot)•ICP Spectroscopy – Measures the concentration of wear metals, contaminant metals and additive metals in a lubricant.•Karl Fischer Water– Measures water contamination•Particle Counting– Measures both contamination and wear debris•Viscosity – Measures the physical property of the oil•Wear Particle Concentration– Measures ferrous wear particles集成状态监测解决方案罗克韦尔自动化作为向各主要工业领域提供集成的状态监测解决方案(ICMS)的重要供应商。