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漆包线生产过程流程图 Process Flow
Adjust vanish heating 10 temperature
(调整涂料温度)
5◆
Baking (烘焙)
Cooling (冷却) Lubricating(润滑)
11
Dielectric breakdawn voltage (绝缘破坏电压)
1.Adjust array of enamels dies
Various characteristics whether with standard 17 consistent (各项特性是否与检验标准
(漆包线的尺寸、外观、 针孔、破坏电压、耐软化
相符合)
、耐热冲击性等)
Part No(零件号): Part name(零件名称): 漆包圆铜线 Date/Version(日期/版本):
12
Adjust baking temperature (调整烘焙温度)
13
Adjust baking temperature (调整烘焙温度)
Adjust quantity of cooling 14 wind
(调整冷却风量)
Adjust quantity or variety of 15 Lubricating oil
Correct packing (包装要正确)
22
Product identification (产品的辨认)
21
Per packing instruction (按照包装说明书)
22
Label,classification (标签、等级)
14
●
Shipping (运输)
23
Ship correct products (运送正确的产品)
11
(调整涂装眼模排列) 2.Adjust baking temperature
(调整烘焙温度)
12
Softening resistance (耐软化)
Heat shock resistance 13 measure up
(耐热冲击性合格)
14
Appearance of (外观)
wire
15 Static friction (滑性)
23 Label(按照标签)
5
Product identification (产品辨认)
5
Label, classification (标签、等级)
4
●
Raw material to workshop (原材料送进车间)
Copper wire put out (放线)
Copper wire drawing (伸线)
6
Deliver to workshop (交付给车间)
No.
KPC
No.
(关键产品特性)
Key Control Characteristic KCC (关键控制特性)
制造 搬运 储存 检验
7
●
Magnet wire to warehouse (漆包线成品入库)
18
Deliver to warehouse (入库)
18
Inventory Control (记录好数量)
19 Dimension(尺寸)
19 Micrometer(分厘卡)
11
■ Final inspection (最终检验)
20 Appearance(外观)
20 Sight check(目视)
12 ◆ 13
Packing (包装)
▲
Finished products storing (成品的储存)
21
7
appearance of bare copper wire (外观)
8
dimension of bare copper wire(尺寸)
6
Inventory Control (记录好数量)
7
Adjust path of wire (调整线走径)
8
Adjust array of dies (调整眼模排列)
(调整润滑油量或品种)
Coiling (卷取)
16
Dimension of magnet wire (尺寸)
16
Adjust tensility of coiling (调整卷取张力)
Dimension 、appearance、
6
■
Magnet wire inspection (检查漆包线成品)
pinhole、breakdawn voltage、softening 17 resistance、Heat shock resistance of magnet wire
Copper wire annealing (烧钝)
Copper wire enameling (涂漆)
9
Elongation & pliability of wire (伸张与柔软性)
10
Appearance of (外观)
wire
9
Adjust annealing temperature (调整烧钝温度)
t
e
m
Operation Description (操作步骤)
Key Product Characteristic
No.
KPC
No.
(关键产品特性)
Key Control Characteristic KCC (关键控制特性)
制造 搬运 储存 检验 ■ Copper material (铜材原材料)
Material appearance, 1 dimension
(材料的外观和尺寸)
1 Test report(检查成绩表)
1
insulated vanish( 绝缘涂料)
2
Non volatle & viscosity (不挥发份及黏度)
2 Test report(检查成绩表)
Supplementary material receiving inspection(辅助材料的接收检验) 1) DIES(眼模) 2) lubricant(润滑剂)
Part No(零件号): Part name(零件名称): Date/Versionrt(过程流程图)
Edit(编辑): Check(核对): Page: 1 of 2
making ◆
move ●
storing ▲
inspe■ction
I
Operation(操作)
3
Spec., model (说明书、样式)
3 Test report(检查成绩表)
2
●
Raw material to warehouse (原材料入库)
4
Deliver to warehouse (交付给仓库)
4
Inventory Control (记录好货品总量)
3
▲
Raw material storing (原材料的储存)
Process Flow Chart(过程流程图)
Edit(编辑): Check(核对): Page: 2 of 2
making ◆
move ●
storing ▲
inspe■ction
I
Operation(操作)
t
e
m
Operation Description (操作步骤)
Key Product Characteristic