utilization; Minimize material inventory 更好：提高设备利用率；减少库存量
Cheaper: Save huge amount of man hours
更便宜：节约大量用于制定生产计划的人力成本
16 16
Summary 总结
Production Management in semiconductor
manufacturing faces serious challenges nowadays… 目前半导体生产管理面临严重挑战…
Many great opportunities for APS!
同时也为APS造就了无数机遇！
17 17
Q&A
18 18
Backup 附件
19 19
SCM Architecture 供应链管理构架
information/control systems that can change with business conditions must be developed and implemented. 必须改进工厂的需求预测，建 立柔性的工厂信息和管理软件系统，使得工厂产能可以随着市场环境 的改变而改变
MikeZHANG(Intel,Shanghai)/LiZHENG(TsinghuaU
1 1
Agenda 提纲
Supply Chain
供应链
Advanced Planning/Scheduling (APS)
先进生产计划及调度
Advanced Planning System Case Study
Inefficient production/distribution planning and execution
低效率生产/派送计划和执行
Long responsiveness TPT
客户响应速度慢
Lack of flexibility
生产计划柔性差
Lack of optimization
Month/Quarter Week/Month Day/Hour Minute
7 7
Semiconductor Industry: Challenges 产业现状：挑战
Marketing environment changes dramatically. 半导体产业市场变化剧
烈。企业必须缩短市场反应时间，特别是生产计划的制定周期。
Supply Plan
Planning
Purchasing Scheduling
Real-time Dispatching
Logistics
Process Control Manufacturing Execution System
Infrastructures
Demand Plan Order Mgmt
Planning Tool used in mid-range horizon (next half year) 芯片封装生产计划决策支持软件系统
Modeling Supply Chain from Assy to Test with
inventory control 决定工厂的设备投资和库存水平，是半导体生产控 制及管理软件中最核心的部分
供应链
Advanced Planning/Scheduling (APS)
先进生产计划及调度
Advanced Planning System Case Study
先进生产计划系统实例
13 13
APS Planning System “X” 先进生产计划系统“X”
Assembly & Test Manufacturing Capacity
BIC
Weekly 1 day 6 months Legacy
APS Planning System “X”
Weekly 1 hour 6 months
APS
Resource: PricewaterhouseCoopers. Surveyed companies include: Intel, Texas Instruments, Motorola, NEC, Fujitsu, National Semiconductor, Conexant, and Fairchild Semiconductor
先进生产计划系统介绍
芯片封装生产计划决策支持软件系统 决定工厂的设备投资和库存水平人员配置，是半导体生产
控制及管理软件中最核心的部分
整合优化工厂内部和外包商的生产能力 提供供应链管理诊断分析工具
Significant improvements in factory planning/scheduling are required.
必须通过先进生产计划和调度系统来提高半导体制造的生产率
Improvements in factory forecasting and flexible factory
Many enterprises lack expertise in IE/OR to apply APS. 优秀的生产管
理系统需要先进工业工程（运筹）学成果支持。
In China 中国国情： No domestic APS provider
无国内APS提供者。国外APS提供者产品价格高，服务尚未本地化
先进生产计划系统实例
2 2
Agenda 提纲
Supply Chain
供应链
Advanced Planning/Scheduling (APS)
先进生产计划及调度
Advanced Planning System Case Study
先进生产计划系统实例
3 3
Supply Chain in Semiconductor Manufacturing 半导体制造企业的供应链
Range
Speed
Frequency Weekly - Quarterly
Cycle time
1 – 5 days
Accuracy Horizon 6 months – 2 years
Efficiency
Tool
Excel - Legacy
Median
Quarterly 1 day
6 months Excel
15 15
Benefits of “X” System Application “X”系统的优势
Faster: Shorten Capacity Planning TPT;
Improve responsiveness 更快：生产计划周期；客户响应速度
Better: Optimize Vห้องสมุดไป่ตู้rtual Factory resource
专注于供应链整体优化
Collaborative planning and execution
整合计划和执行
5 5
Agenda 提纲
Supply Chain
供应链
Advanced Planning/Scheduling (APS)
先进生产计划及调度
Advanced Planning System Case Study 先进生产计划
多层次优化
Rapid Implementation
易于实施
High Reliability
高可靠性
Customer-Oriented Solution
面向用户的解决方案
Strength of “What-if” Capability
强大假设分析能力
12 12
Agenda 提纲
Supply Chain
Production Management: guesswork, manual work
生产管理：主观臆断、手工计算
8 8
Production Management: Current Status 生产管理现状
Lack of supply chain visibility
企业供应链透明度低
系统实例
6 6
SCM Architecture 供应链管理构架
SCM Strategic Plan
Supply
Production Distribution
Sales
Frequency
Executio Plan Strategy Suppnly Chain Management
Virtual Factory Planning
… scheduling and dispatching… must be developed to improve
equipment OEE and extendibility. 必须探索和发展生产调度和分派技 术，以改进装备的利用率，提高工厂的可扩展性
* International Technology Roadmap of Semiconductor 国际半导体技术路线图 -- 半导体 技术权威资料
Capital Eqpt Supplier 设备供应商
OEM
Subcontractor 分包商
Material Supplier 原材料供应商
Production 生产
Distribution 派送
Retail 销售
4 4
SCM Trend in Semiconductor Manufacturing 半导体制造企业供应链管理趋势
10 10
APS Architecture 先进生产计划及调度之构架
Data Sources (ROO) Demand
Data Storage (ROR)
BOM Routing Products
J2EE/ .Net
APS Solver