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7LS2A型采煤机技术协议详解
7LS2A 型采煤机技术协议 Technical Agreement for Shearer
久益环球地下采矿设备公司 Joy Global Underground Mining LLC
AND 与
Shaanxi Huadian Yuheng Coal-electricity Co. Ltd 陕西华电榆横煤电有限责任公司
3
One (1)
One (1) Set Two Way Radio remote control equipment comprising ten (8) transmitters and two (2) radio receivers. One receiver mounted in the controller and one spare. Each transmitter includes a display to indicate machine speed and boom height and is powered with a removable battery pack. Two (2) additional spare battery packs are included. 1 套双向遥控设备, 包括 8 个发射器和 2 个接收器。1 个接收器安装在电控箱上,另一个做为备 用。每个发射器包括一个可以表示设备速度和采高的显示器,该发射器由一个可移式电池块供 电。包含 2 套额外的备用电池块。
One (1) Set of sprays including hoses and connectors 1 套内外水喷雾, 包括胶管和接头
Two (2) haulage sections (right &left hand) 2 个牵引部 (左侧和右侧)
Two(2) Final Drives equipped for Ultratrack 2000 (right &left hand, indirect) 2 个适合 Ultratrack 2000 的牵引块 (左右两侧,间接式)
One (1) Junction box and glands(exclude Methane Monitor itself), for the trip cable and for the supply cable for the Customer supplied Methane Monitor system. 1 套接线盒和电缆喇叭嘴 (不包含瓦斯监控器本身), 用于连接用户提供的瓦斯检测系统的供电电缆 和通信电缆。
One (1) Set of speed control AFC feedback system 1 套速度控制运输机反馈系统
One (1) Hydraulic Pick Sleeve Extractor 1 个液压截齿套拆卸装置
2 x light; 4 x cameras 2 个照明灯和 4 个矿用照相机
One (1) Set of SIRSA equipment for monitoring the location and direction of travel of the shearer. This will be of the digital type. 1 套采煤机与支架联动(SIRSA)系统, 用来检测采煤机的牵引方向和位置,为数字形式
7. Technical Documentatiபைடு நூலகம்n and Drawings 技术文件和图纸
8. Norms and Standard to be Followed 产品设计、生产、试验、检验所采用的标准
9. Warranty 质量担保
2
One (1)
Appendix 1 Scope of supply
签订日期:2014 年 01 月 16 日 Signing Date: Jan. 16,2014
1
Technical Agreement
技术协议
1. Scope of Supply 供货范围
2. Technical Specifications 技术规格
3. Design Liaison Meeting 设计联络会
Two (2) AC Cutter Motors 610 kW each 2 个交流截割电机, 每个 610kW
Two (2) AC Pump Motor 11kW 2 个 11 kW 交流泵电机
Two (2) AC Haulage Motors 110 kW each 2 个交流牵引电机, 每个 110 k W
4. Quality Inspection at Mine Site 现场到货质量检验
5. Technical Services at Site in the P.R.C. 现场技术服务
6. Erections, Test-run, Performance Test Commissioning and Acceptance 设备安装、调试、试运行和验收
One (1) Set Face and Goaf side trim, trapping shoes and sliding shoes to suit Ultratrack 2000 and the AFC 1 套与运输机 Ultratrack2000 相配套的工作面侧支撑滑靴和采空侧的导向滑靴。
附件 1
供货范围
JOY 7LS2A ELECTRICAL MOTOR POWERED SHEARER 久益 7LS2A 型电牵引采煤机
Joy Model 7LS2A Shearer 3,300volts 50Hz 久益 7LS2A 型采煤机,3,300volts 50Hz Joy Model 7LS2A double ended ranging arm shearing machine suitable for Ultratrac 2000 consisting of the following elements: 适合 Ultratrack 2000 双摇臂 7LS2A 型 采煤机, 包括以下元件: Two (2) Ranging Arms J525F. These are handable. 2 个可换向的 J525F 型摇臂
2) One (1) Tele-Remote System comprising一套远程遥控控制系统,包括:
4 x industrial display monitors (17”) inside four XP boxes Optical fiber cable inside a DN12 hose, to connect Shearer to JOS
Headgate System with Tele-Remote Equipment includes: 带远程监控的顺槽通讯控制系统,包括: (1) One (1) Data Transmission and display system-JOS 一套数据传输和显示系统-标准顺槽系统 The JNA Outbye System (JOS) is a computer-based data acquisition and control system. Operators can use the JOS to monitor data from the Shearer, AFC, Joy PRS and Switchgear. 久益顺槽系统(JOS)是以计算机为基础的数据获取和控制系统。操作者通过 JOS 可以监控运输 机,采煤机,支架及开关柜的数据。
One (1) Lubrication System 1 套润滑系统
One (1) Electrical Controller Section containing the Faceboss Electronic Controls including the JNA CCU unit and Display Computer. In both Chinese and English 1 套电控系统,包含 Faceboss 装置和显示器,Faceboss 电控系统包括 JNA 和 CCU 单元。中英 文显示。
With each set of radio control equipment there are two (2) charging racks. Each charging rack is capable of re-charging up to 4 transmitters at any one time. A Diagnostic unit is included which performs a procedure to determine faults within the radio transmitter circuitry. 每套遥控设备配有 2 个充电器。每个充电器一次能给 4 个发射器充电。包含一个故障诊断系统, 通过运行程序判断遥控发射器回路中的故障。
2014 年 01 月 16 日 Jan.16, 2014
Beijing, China 中国 北京
1
卖方: 久益环球(天津)装备制造有限公司 Seller: Joy Global (Tianjin) Heavy Machinery Co., Ltd. 代表: Representative
买方 :陕西华电榆横煤电有限责任公司 Buyer: Shaanxi Huadian Yuheng Coal-electricity Co. Ltd 代表: Representative
Two (2) Butt Plates (right &left hand) 2 个摇臂座(左侧和右侧)
Two (2) 1.8m Kennametal Cutting Drums (right & left hand) including bit holders and bits 2 个 1.8 米的肯纳金属生产的切割滚筒 (左切割滚筒和右切割滚筒), 包括齿座和截齿。
The system can also be linked to additional display computers, or customer PCs for either additional underground or surface monitoring. 系统也可以连接到其它显示计算机,或者是井下或地面的客户电脑 The system comprises, 系统包括: Display computer 显示器 Central Control Unit (CCU) 2 off 中央处理器 Communication gateway 通讯网关 Intrinsically safe mouse/keypad or keyboard. 本安鼠标/键区或键盘 JOS will include provisions to upgrade to tele-remote 该 JOS 系统包含将来要升级到远程遥控系统所必须的配置
4
One (1)
One (1) One(1) One(1) Two (2) One (1)
4 个工业显示器(17”)装在防爆壳里,DN12 软管铺有光缆用来连接采煤机和久益顺槽通信控制 系统(JOS)。 Connection to provide Ethernet data and video out to surface PC 将 Ethernet 数据和视频传输到地面计算机的连接装置。 Transceiver and aerial mounted to control the Shearer from the JOS 通过 JOS 控制采煤机的收发器和天线。 Advanced Shearer Automation(ASA) including Proportional Control 智能切割,包括比例阀控制 Advanced Shearer Automation (ASA) is a fully automated shearer cutting program. ASA permits the user to design complete cutting sequences for their longwall face profile offline, which includes gate end cutouts. An offline tool, referred to as GOLP (Graphic Offline Planner), is a software program, which is used to develop the cutting sequences via a PC. This program allows the user to fully test the cutting sequences in a simulation mode prior to loading on the machine. ASA requires new FACEBOSS control hard ware, which is intended to improve the overall accuracy of the automated cutting sequences. The new control hardware includes: Haulage encoders which replace the D-gear sensors, and improves machined position accuracy about face. Ranging arm proportional calves. Calve banks incorporate proportional valves to improve position accuracy Hydraulic control modules to operate proportional valves and all other hydraulically controlled valves. Two-way radios for bi-directional communications which allow for latest ASA commands to operate the machine. 智能截割包括比例控制 智能截割是一种全自动的采煤机截割程序。智能截割准许用户为长壁工作面设计全套截割方案, 其中包括机头机尾截割。可以通过电脑使用 GOLP 离线工具软件(图形离线编辑器)来设计截割 方案。在将该程序加载到机器前,用户可以在计算机上进行模拟,以全面测试该截割程序的效 果。智能截割需要新的 FACEBOSS 控制硬件,来提高整体自动截割的精确性。新的控制硬件包 括: -采用牵引编码器来代替 D 齿轮传感器,精确确定采煤机在工作面的位置。 -摇臂比例控制阀,通过比例控制阀来精确操作摇臂。 -液压控制模块,可操作比例阀和所有其他的液压控制阀门 -可实现双向通信,通过最新的智能截割命令来操作采煤机。