(文档含英文原文和中文翻译)中英文资料外文翻译Fundamentals Of Machinery DesignThis introductory chapter is a general survey of machinery design．First it presents the definition and major role of machinery design，the relationship between machineryand its components．Then it gives an overview of machinery design as a fundamental course and outlines a general procedure of machinery design followed by all the engineers．Finally, it lists the contents of the course and the primary goals to be achieved．1．1 The role of machinery designMachinery design is to formulate all engineering plan．Engineering in essence is to utilize the existing resources and natural law to benefit humanity．As a major segment of engineerin，machinery design involves a range of disciplines in materials，mechanics，heat，flow，control，electronics and production．Although many hightechnologies are computerized and automated，and are rapidly merged into Our daily life，machines are indispensable for various special work that is difficult or impracticable to be carried out by human．Moreover，machinery can significantly improve efficiency and quality of production，which is crucial in current competitive global market．In the modern industrialized world，the wealth and living standards of a nation are closely linked with their capabilities to design and manufacture engineering products．It can be claimed that the advancement of machinery design and manufacturing can remarkable promote the overall level of a country’s industrialization．Those nations，who do not perform well in design and manufacture fields，are not competitive in world markets．It is evident that several countries that used to be leaders in the design and manufacturing sectors until the l 960s and the1 970s had，by the l990s，slipped back and lost their leadership．On the contrary, our Country is rapidly picking up her position in manufacturing industry since the l 9 80s and is playing a more and more vital role in the global market．To accelerate such an industrializing process of our country, highly skilled design engineers having extensiveknowledge and expertise are needed．That is why the course of machinery design is of great significance for students of engineering．The course of machinery design is considerable different from those background subjects in science and mathematics．For many students，it is perhaps one of their basic professional engineering courses concerned with obtaining solutions to practical problem s．Definitely these solutions must clearly represent an understanding of the underlying science，usually such an understanding may not be sufficient，empirical knowledge or engineering judgement has to be also involved．Furthermore，due to be professional nature of this subject，most design problems may not have one right solution．Nevertheless it is achievable to determine a better design from all feasible solutions．1．2 Machinery and componentsA state-of-the-art machine may encompass all or part of mechanical，electrical，control，sensor，monitoring and lubricating sub—systems．Intermsof the functions of those parts，the machine can also be viewed to be comprised of power，transmission，execution and control／manipulation parts．Regardless of the complexity, however，the major functional part may be still the mechanical system．Forconvenience of analysis，the mechanical system can be decomposed int0．mechanisms that are designed to execute some specific tasks．And the mechanism can be further decomposed into mechanical components．In this sense，the mechanical components are the fundamental elements of machinery．On the whole，mechanical components can be classified as universal and special components．Bolts，gear and chains are the typical examples of the universal components which can be used extensively in different machines across various industrial sectors．Turbine blades，crankshaft and aircraft propeller are the examples ofthe special components，which Can be used extensively in different machines across various industrial sectors．turbine blades，crankshaft and aircraft propeller arethe examples of the special components，which are designed for some specific purposes．In addition to this，if a number of components are manufactured，assembled and even equipped as an individual system，e．g．leaf spring setin a vehicle，it is also termed as a mechanical part．A good machine definitely requires quality individual components．Thus，the design of components is very important．When designing a machine，on the otherhand，engineers invariably find that requirements and constraints of its components areinterrelated．As a local portion，the component is expected to play a certain role on the machine and therefore must be appropriately restrained by the whole system．The design of a gear drive in a speed—reducer，for instance，depends upon not only the strength and stiffness，but also the space available for the gears in the shaft and relation with other transmission drive．This means that the design of the mechanical components inevitably requires a whole view in the whole system．Due to relationship between a machine and its components，the process of machinery design usually covers interconnected designs of machine，parts，and components．Any modification and adjustment in one component may considerably affect the designs of other components or parts．To present the best possible design solution，the iteration of evaluation，analysis and optimization across all the process seem indispensable．1．3 Overview of machinery designThis course is primarily concerned with the design of specific components of machines or mechanical systems．Competence in this area is basic to the consideration and synthesis of complete machines and systems in subsequent courses and professional practice．It Can be seen that even the design of a single bolt or spring needs the designer’s thorough understanding of the principles and methods ofmachinery design together with empirical information，good judgment and even a degre3e of ingenuity in order to produce the best product for the society today．It is natural that designing engineers give first consideration to the functional and economic aspects of new products or devices．Machinery design needs to ensure safetyand reliability in a prescribed lifetime．To address such a problem conventionally，the technical consideration of the mechanical component design is largely centered around two main areas of concerns：(1) strength-stiffness-stability criteria involving the bulk of a solid member and (2) surface phenomena including friction，lubrication，weal7，and environmental deterioration．However，in comparison with such relatively straightforward computations as stress and deflection，the design determination of safety and reliability is likely to be an elusive and indefinite matter，complicated by psychological and sociological factors．It must be kept in mind that safety and reliability are inherently relative to each other，and the value judgmentsmust be made with regard to trade—offs between safety，reliability，cost，weight，and soforth．On the other hand，a practical design needs to reflect clearly manufacturability and economy to make sure of the lowest cost as well as the least consumption of energy and materials．Otherwise，the products or devices designed will be of no further engineering or commercial interests．Nowadays，the simultaneous considerations of manufacturing and assembly factors phases including design，manufacturing，inspection，asassembly and other is considered in such a parallel fashion that the quality and cost arebest satisfied concurrently．In addition to these traditionally technological and economic considerations fundamental to the design and development of mechanical components and systems，the modern engineers have become increasingly concerned with the broader considerations of sustainability，ecology，aesthetics，ergonomics，maintainability，andoverall quality of life．It is clear that a greater than ever engineering effort is being recently devoted to broader considerations relating to the influences of engineered products on people as well as on the environment．The following is a list of general factors for engineers to consider in the design process，which from a different viewpoint shows us a panoramic picture with regard to the design-related activities and tasks．(1) Cost of manufacturing．Will the selling price be competitive? Are there cheaper ways of manufacturing the machine? Could other materials be used? Are any special tools，dies, jigs，or fixtures needed? Can it easily be inspected? Can the workshop produce it? Is heat treatment necessary? Can parts be easily welded?第4页Cost of operation．Are power requirements too large? What type of fuelwill be used? Will operation cost be less expensive?(3) Cost of maintenance．Are all parts easily accessible? Are access panels needed? Can common tools be used? Can replacement parts be available?(4) Safety features．Is a suitable factor of safety used? Does the safety factor meet existing codes? Are fuses，guards，and／or safety valves used? Are shear pins needed? Is there any radiation hazard? Any overlooked ”stress raiser”? Are there any dangerous fumes?(5) Packaging and transportation．Can the machine be readily packaged for shipping without breakage? Is its size suitable to parcel post regulations, freight car dimensions，or trailer truck size? Are shipping bolts necessary? Is its center of gravity in a desirable location?(6) Lubrication．Does the system need periodic checking? Is it automatic? Isit a sealed system?(7) Materials．Are chemical，physical，and mechanical properties suitable to its use? Is corrosion a factor? Will the materials withstand impact? Is thermal or electrical conductivity important? Will high or low temperatures present any problem? Will design stress keep parts reasonable in size?(8) Strength．Have dimensions of components been carefully calculated? Have all the load cases be taken into account? Have the stress concentrations been carefully considered? Has the fatigue effect be computed?(9) Kinematics．Does it provide necessary motion for moving parts? Are rotational speeds reasonable? Could linkages replace cams? What will be the best choice，the belts，chains or gears? Is intermittent motion needed?(10) Styling．Does the color have eye appeal? Is the sharp desirable? Is the machine well proportioned? Are the calibrations on dials easily read? Are the controls easy to operate?(11) Drawings．Are standardized parts used? Are the tolerances realistic? Is the surface finish over-specified? Must the design conform to any standards?(12) Ergonomics．Has the operator of the equipment been considered? Are the controls conveniently located to avoid operator fatigue? Are knobs，grab bars，hand wheels，levers，and dial calibrations of proper size to fit the average operator?1．4 A general procedure of machinery designWhatever design tasks the designers are expected to complete，theyalways，consciously or unconsciously，follow the similar process which goes as follows：(1)Studies of feasibilityAfter understanding the product functions，operational conditions，manufacturing constraints and key technologies，go on to uncover existing solutions to some similar problems so as to clarify the design tasks，understand the needs，present the major functional parameters and evaluate design tasks，proposal of design aims，and feasibility analysis．(2) Conceptual design of configurationAccording to the design of tasks and functional parameter，designs need to extensively search for various feasible configurations and alternatives．Forconvenience，usually，the system can be analyzed comprehensively by decomposing itinto power sources，transmission and work mechanisms．A great effort needs to be devoted to the analysis and synthesis of these different parts．For example，the power source may be selected from motor，engine and turbine．Each power source may have a range of power and kinematical parameters ．Similarly, power trains may have numerous optionsavailable，e．g．belts，chains，gears，worm gears and many other drives．Obviously selecting an appropriate configuration would guarantee the Success of the whole design and the quality of the products．To make a best possible decision，an iterative process is normally required to select，analyze，compare and evaluate different configurations．At this stage，the goals involve sketching of configuration，determination of kinematical mechanisms，and evaluation of functional parameter(power and kinematics)．(3)Detailed technical designBased on the design of configuration and parameters，a number ofassembly and component drawings will be completed to reflect the detaileddesign including kinematics，power，strength，stiffness，dynamics，stability，fatigue and SO on．Consideration should also be given to manufacturingfactors by presenting structural details，materials，and both geometricand dimensional tolerances．This part of work will also be carried out ina repeated process in drawings，calculation，evaluation and modificationuntil a best possible design is achieved．The goal at this stage is tocomplete assembly and component drawings，structural details，design calculations and detailed technical documentations．(4)Modification of designAfter the design is completed，a prototype is usually made for a more realistic physical assessment of the design quality．This will help correct any drawback or fault that may be overlooked or neglected during the design process．At this stage，the goal is to correct the design imperfection，test the potential manufacturing or assembly flaws and refine /improve design．1．5 Contents and tasks of the courseThe course Machinery Design will cover the following contents：(1)Preliminaries．the fundamental principles of machinery andComponents design，design theory，selection of materials，structure，friction，wear and lubrication．(2)Connection．sand．joints．thread．fasteners，keys，rivets，welds，bonds ．and adhesive and interference joints．(3)Transmission．screws，chains，belts，gears，worms，bevel．gearsAnd helical gears．(4)Shaft．system．rolling—contact．bearings，slidingbearings，clutches，couplings，shafts，axles and spindles．(5)Other part s．springs，housings and frame s．The course centers on engineering design of mechanical components andis in a category of fundamental methodology and procedure．It is notfeasible or realistic for the students to become involved in the detaileddesign considerations associated with all machine components．Instead，the textbook has its main focus on some typical components and parts．However，the methodologies and procedures to be developed in this course can beextended to more design cases．For this reason，an emphasis will be laidon the methods and procedure s over the course so that the student s willgain a certain competence in applying these skills and knowledge todesigning more mechanical components．As a professional fundamental course，it will help students to acquirea sol id knowledge of mechanical design and engineering awareness．More specifically，the course will help to develop the students’ competence inthe following facets：Competence of creative design and solving practical problem；Competence of team work as well as professional presentation and communications：Competence of apprehending the design principles andregulations，synthesizing the knowledge to develop new designs：Competence of engineering research as well as using designcode s，handbooks，standards and references：Competence of doing experiments to solve problem in the design oftypical components：Competence of understanding newly introduced technological as well aseconomic codes to update the knowledge of machinery design．It is worth noticing that the course will also integrate a number ofpreceding relevant subjects at the university—level ，including mathematics ，physics，electronics，chemistry，solid mechanics，fluid mechanics，heat transfer，thermodynamics，computin9，and so forth．It will combine the knowledge about science and professional skills to solve some practical engineering problems，which will significantly advance students’ competence and enlarge their vision to the professional engineers．It should be pointed out that skills and experience could beacquired only by a great deal of practice——hour after monotonous hour ofit．It is acknowledged universally that nothing worthwhile in life canbe achieved without hard work，often tedious，dull and monotonous，and engineering is no exception．机械设计的基本原则这个导言章节是对机械设计的一个纵览。