OTS=off tooling samples 即全工装状态下非节拍生产条件下制造出来的样件.用于验证产品的设计能力.(用于验证设计出来的产品是否符合客户要求,同时也是对生产工装的验证) 同时OTS也可以叫模具样品。
LH 要求汇总书(一个项目的所有资料)TPB 产品技术描述(图纸、技术供货条件等等)DKM 数据控制模型(汽车形状1:1的基准样车)P P认可=计划认可(决定投入批量生产)B B认可=采购认可(对生产手段的投资认可)D D认可=零件生产和供应认可(为零批量)BMG 产品工程性能认可EM 进行首批样件检验的首批样件,首批样件检验也称首批样件认可。
EMPB EMPB=首批样件检验报告(供货商对其样件检验的文件)2TP 两日生产(供货厂的批量预生产,用来验证批量能力)PVS 生产试制批量0S 零批量(在批量生产条件下的总演习)SF 批量认可(对批量生产的产品认可)EPF (批量供货)计划认可KAF 集团路试验收(质量方面的批量认可)SOP 生产启动(批量生产启动)ME 市场导入(提供给销售商)CAD 计算机辅助设计COP 沿用件(与先前车型通用的零件)CKD 全部拆散SKD 部分拆散HT 自制件KT 外购件(外部供货厂生产的零件)KD 售后服务OTS 用批量生产的模具生产的零件TE 技术开发部PE (合资厂中的)产品工程部TL 技术供货条件TS 产品零件表ZP 检查点ZSB 总成AEKO (产品)改动的控制组织转载请注明出自六西格玛品质论坛/cdb/,常用英文缩写对照表OSM- Outside of MaterialOTC Over The Counter 非处方药,可在柜台上卖的药PA Program Approvalpallet n. 托盘Passenger Vehicle 乘用车PAT- Program Attributes Team 产品属性小组PDL Product Design LetterPH Proportions&HardpointsPIPC- Percentage of Indexes with Process Capability 能力指数百分比PIST- Percentage of Inspection points Satisfying Tolerance 检测点满意工差百分比PMT- Program Moudle Team 产品模块小组PO Purchase OrderPPAP- Production Part Approval Process 生产件批准程序PPSR Production Preparation Status ReportPQA Process Quality AssurancePR Program ReadinessPre-Launch 试生产price-driven costing 价格引导成本Production Preparation-Final Nissan - PT2/Renault - PPProduction Preparation-Initial Nissan - PT1/Renault - PPP3Production Trial Run 试生产Prototype 样件QFD Quality Funtion Deploy质量功能展开QFTT Quality Functional Task TeamQR- Quality Reject 质量拒收QS Quality StandardRAN Release Authorisation Numberreverse 倒车档RFQ Request For Quotation询价RKD Reverse Knock DownRLQ Receiving Lot QuantityROC Rate of ClimbROI return on investment 报酬率ROP Re-Order PointRTO Required To OperateSAIS Supplier Assessment & Improvement SystemSC Strategic Confirmation/significant Charac’teristicsSDS- System/ Design Specifications 系统/设计说明second gear 二档SFMEA System FMEAShipping Date 出货日、Invoice Date 发票日或On Board Date 装船日Side Windshield 侧窗玻璃SJ Strategic IntentSNP Standard Number of Parts1PP- First Phase of Production Prove-Out 第一次试生产3C Customer(顾客导向)、Competition(竞争导向)、Competence(专长导向)4S Sale, Spare part备件, Service, Survey信息反馈5S 整理,整顿,清理,清洁,素养8D- 8 DisciplineABS Anti-lock Braking SystemAIAG 美国汽车联合会ANPQP Alliance New Product Quality ProcedureApportionment 分配APQP Advanced Product Quality PlanBacklite Windshield 后窗玻璃Benchmark Data 样件资料bloodshot adj.充血的, 有血丝的BMW Bavarian Motor WorksSOW- state of work 工作申明SPC Statistical Process ControlSQA Supplier Quality AssuranceSREA- Supplier Request for Engineering Approval 供应商工程设计更改申请ST Surface TranferSTRS Supplier Test Report SystemSubcontractor 分承包商Sunroof Windshield 天窗玻璃SUV Sports Utility VehicleTAG Test Aptitude GraphiqueTCO Total Cost of Ownership 总持有成本TCRA Total Cost Reduction ActivityTGR Things Gone RightTGW Things Gone WorstTM Techinical ManualTPM Total Preventive MaintenanceTTO-Tool Try Out 工装验证UOM Unit Of MeasureVES Vehicle uation SystemVO- Vehicle Operation 主机厂VPP- Vehicle Program Plan 整车项目计划VQA Vehicle Quality AssuranceVTTO- Vendor Tool Try-Out 供应商工装验证WERS- World Wide Engineering Release SystemWVTA Whole Vehicle Type Approval凹坑concave车床lathe抽查试验spot check test出厂试验delivery test次品defective product调幅amplitude modulation (AM)调频Frequency Modulation断差offset对讲机interphone法平面normal plane翻车rollover返工re-doing防滑地板no-skid floor仿真emulation副作用side effect改装厂refitting factory隔热板heat shield后围侧板rear wall side cover划痕scratchC.P.M Certified Purchasing manger 认证采购经理人制度CB- Confirmation Build 确认样车制造CC- Change CutOff 设计变更冻结CCSC- critical/significant characteristicCCR Concern & Countermeasure RequestCCT Cross Company TeamCharacteristics Matrix 特性矩阵图COD Cash on Delivery 货到付现预付货款(T/T in advance)CP1- Confirmation Prototype 1st 第一次确认样车CP2- Confirmation Prototype 2nd 第二次确认样车Cpk 过程能力指数Cpk=Zmin/3CPO Complementary Parts OrderCraftsmanship 精致工艺Cross-functional teams跨功能小组CUV Car-Based Ultility VehicleD1:信息收集;8DD2:建立8D小组;D3:制定临时的围堵行动措施,避免不良品流出;D4:定义和证实根本原因,避免再发;D5:根据基本原因制定永久措施;D6:执行和确认永久措施;D7:预防再发,实施永久措施;D8:认可团队和个人的贡献。
DCC Design Change ControlDFA- Design For Assembly 面向装配的设计DOE Design Of Examination试验设计DQES Delivery Quality uation SystemDTL Direct To LineDVP&R Design Validate Plan&Report设计验证计划报告EDI electronic data interchange 电子数据交换entire adj. 全部的, 完整的, 整个ERP Enterprise Resource PlanningES Engineering Specification工程规格ESI Early Supplier Involvement 供应商先期参与Ex-Work(工厂交货)、FOB(船上交货)、FAS(船边交货)或CIF(运保费在内交货)FEU- Field uation Units 用户市场实际体验与评估first gear 一档Flow Chart 流程图FMEA Failure Mode and Effects Analysisfour-wheel drive 四轮驱动FRG- Ford Reliability Guideline 福特可靠性指导Front Windshield 前挡风玻璃Tempered glass 钢化玻璃front-wheel drive 前轮驱动FSS- Full service supplier 全服务供应商FTA Fault Tree AnalysisGD&T- Geometric Dimensioning & Tolerancing 标准公差GR&R Guage Repeatability & reproducibility量具的重复性和再现性grief-stricken adj. 极度忧伤的heavy rain 大雨high wind n.疾风HTFB- Hard Tooling Functional Build 工装集成调试与验证IPO Individual Parts OrderISIR Initial Sample Inspection ReportJIT Just In TimeKD- knocked down/ Semi Knock Down(SKD) /Completely Knock Down(CKD) KO Kick-offLaminated glass 夹层玻璃LP-Lean Production 精益生产LR Launch ReadinessLS Launch SupportLVPM Local Vendor Packaging MethodMPV Multi-Purpose Vehicle 多用途汽车MRD Material Required Date假人dummy间隙interstice节点pitch point油漆起结皮现象skinning扭矩torque汽车总布置草图sketch for automobile layout汽车总装配图automobile assembly drawing汽油供给管gasoline feed pipe汽油箱gasoline tank( petrol tank)前围角板front wall angle cover轻型客车light bus曲轴crankshaft三类底盘three type chassis上模upper die甚高频very high frequency (VHF)下模bottom die(counter die)消声器silencer选料上乘、做工精细be superior in material and excellent in workmanship仪表板dash board油门throttle褶皱crimple整车运输transportation of truck-load总装final assembly阻流板step,reflectro,baffle最大扭矩转速speed at maximum torque左对齐left justify报废scrapping皮纹grainOTS OFF TOOL SAMPLE 用批量生产的工模器具制造出的样件PVS Produktions Versuchs Serie 批量试生产TMA Trial Manufacturing Agreement2TP 两日试生产,主要是验证供应商的批量供货能力OS 零批量,是批量生产前的总演习,批产的全面验证SOP Standard Operation 即批量生产Start-Of-Production Standard Operating Procedure 标准操作程序QSV Qualitaes-Sicherungs-Vereinbarung 质量保证协议BMG Bau-Muster-Genehmigung 产品工程样件性能检验认可Null series 零批量QSR 质量体系要求Bias 偏差DB Durability Build 样车阶段lead time n.订货至交货的时间sink mark 缩痕LRR launch readiness reviewMRO Maintenance, Repair, and OperationMTP- Make to print supplier 照图加工供应商N/A- Not ApplicableNCDR Non-Conforming Delivery ReportNCMAR Non-Conforming Material Action ReportNDA Non Disclosure Agreement 保密协定NDS Nissan Design SpecificationNML Nissan Motor LtdNVH- System Noise, Vibration & Harshness 系统噪音,振动及粗糙性onetime adj.过去的,从前的Front bumper 前保险杠Rear bumper 后保险杠Radiator grille 格栅Headlamp 前大灯Tail lamp-lift gate 尾灯-行李箱盖上Tail lamp-quarter 尾灯-后侧围上Front door trim panel 前门内饰板Rear door trim panel 后门内饰板Interior release handle bezel 内开手把手框Power controls bezel 电动车窗开关框Window interior capping 窗框饰条Exterior mirror 外后视镜Body side moulding 防擦条Cowl grille 通风格栅Roof molding 车顶装饰条Lift gate molding 牌照板支架Lift gate handle 行李箱盖拉手Weather strip_door openings 门框胶条Weather strip_liftgate 行李箱胶条A Pillar Trim A柱B Pillar Trim upper B柱上B Pillar Trim lower B柱下Front scuff Plate 前门槛条Rear scuff plate 后门槛条Back panel trim lower 行李箱门槛条Garnish trim-Quarter windowCowl trim panel A柱下Lift gate upper trim 尾门内饰板上Lift gate side trim 尾门内饰板中Lift gate lower trim 尾门内饰板下IPDefroster panel 除霜盖板Console 中控台Steering column cover 方向机柱上下盖板Cluster 组合仪表Carpet 前地毯Trunk carpet 后地毯Front seat 前座椅2nd row seat 第二排座椅burr(金属) flash(塑件)毛边gap 间隙defective products 不良品finished products 成品disposed products 处理品band-aid 创可贴scratch 刮伤dents 压痕缩水Shrinkage缩水Sink Mark顶白Stress MarkYC (Potential Critical Characteristic) 潜在关键特性YS (Potential Significant Characteristic) 潜在重要特性Restriction of Hazardous Substances 简称RoHSSGS, BV, TUV, Intertek, ETC BV-Bureau Veritas 法国国际检验局首检First article inspection自检Self-inspection全检100% inspection巡检process audit开箱检验out of box audit出货检验out-going inspection进货检验in-coming inspection例行检验Routine checking确认检验Confirming全尺寸检验full dimension inspection可靠性试验Reliability test在线检验on-line inspection线下检验off-line inspection制造业英文词汇总经理办公室General manager's office模具部Tooling department项目部Project department品质部Quality department计划部Plan department制造部Manufacture departmentKeypad产品部Keypad departmentIMD 产品部IMD department五金部Metal stamping department设计科Design section冲压车间Stamping workshop电镀车间Plating workshop物控科Production material control section 计划科Plan section仓务科Warehouse section商务科Business section品质规划科quality plan sectionIQC科IQC sectionIPQC科IPQC sectionOQC科OQC section检测中心measurement center项目规划科Project plan section项目XX科Project section XX试模科Mold test section成本科Cost section设备科Facility section采购科Purchase section综合办General affairs office编程科Programming section模具工程科Tooling engineering section 模具装配车间Mold assembly workshop 文控中心Document control center (DCC)注塑车间Injection workshop喷涂车间Spray painting workshop装配车间Assembly workshop总经理General manager (GM)经理managerXX部门经理Manager of XX department 原料库Raw material warehouse半成品库Semi-finished product warehouse 成品库Finished product warehouse科长section chief主任chief部门主管department head主管, 线长supervisor组长Foreman, forelady秘书secretary文员clerk操作员operator助理assistant职员staff二、产品超声波焊接ultrasonic welding塑胶件Plastic parts塑材Raw parts喷涂件Painted parts装配件Assembly parts零件Component原料Raw material油漆Paint稀释剂Thinner油墨Ink物料编号part number三、模具注塑模具injection mold冲压模具Stamping tool模架mold base定模座板Fixed clamp plateA板A plateB板B plate支承板support plate方铁spacer plate回位销Return pin导柱Guide pin动模座板Moving clamp plate顶针ejector pin单腔模具single cavity mold多腔模具multi-cavity mold浇口gate合模力clamping force锁模力locking force开裂crack循环时间cycle time老化aging螺杆screw镶件Insert主流道sprue分流道runner浇口gate直浇口direct gate点浇口pin-point gate测浇口edge gate潜伏浇口submarine gate浇口套sprue bush流道板runner plate排气槽vent分型线(面)parting line定模Fixed mold动模movable mold型腔cavity凹模cavity plate,凸模core plate斜销angle pin滑块slide拉料杆sprue puller定位环locating ring脱模斜度draft滑动型芯slide core螺纹型芯threaded core热流道模具hot-runner mold熔合纹weld line三板式模具three plate mold脱模ejection脱模剂release agent注射能力shot capacity注射速率injection rate注射压力injection pressure保压时间holding time闭模时间closing time电加工设备Electron Discharge Machining数控加工中心CNC machine center万能铁床Universal milling machine平面磨床Surface grinding machine万能摇臂钻床Universal radial movable driller 立式钻床Vertical driller倒角chamfer键Key键槽keyway间距pitch快速成型模Rapid prototype tool (RPT)四、品管SPC statistic process control品质保证Quality Assurance(QA)品质控制Quality control(QC)来料检验IQC Incoming quality control巡检IPQC In-process quality control校对calibration环境试验Environmental test光泽gloss拉伸强度tensile strength盐雾实验salt spray test翘曲warp比重specific gravity疲劳fatigue撕裂强度tear strength缩痕sink mark耐久性durability抽样sampling样品数量sample sizeAQL Acceptable Quality level批量lot size抽样计划sampling plan抗张强度Tensile Strength抗折强度Flexural Strength硬度Rigidity色差Color Difference涂镀层厚度Coating Thickness导电性能Electric Conductivity粘度viscosity附着力adhesion耐磨Abrasion resistance尺寸Dimension(喷涂)外观问题Cosmetic issue不合格品Non-conforming product限度样板Limit sample五、生产注塑机injection machine冲床Punch machine嵌件注塑Insert molding双色注塑Double injection molding薄壁注塑Thin wall molding膜内注塑IMD molding ( In-mold decoration) 移印Tampo printing丝印Silk screen printing热熔Heat staking超声熔接Ultrasonic welding (USW)尼龙nylon黄铜brass青铜bronze紫(纯)铜copper料斗hopper麻点pit配料compounding涂层coating飞边flash缺料Short mold烧焦Burn mark缩水Sink mark气泡Bubbles破裂Crack熔合线Welding line流痕Flow mark银条Silver streak黑条Black streak表面光泽不良Lusterless表面剥离Pelling翘曲变形Deformation脏圬Stain mark油污Oil mark蓝黑点Blue-black mark顶白Pin mark拉伤Scratch限度样品Limit sample最佳样品Golden sample预热preheating再生料recycle material机械手Robot机器人Servo robot试生产Trial run; Pilot run (PR)量产mass production切料头Degate产能Capacity能力Capability参数Parameter二次加工Secondary process六.物控保质期shelf lifeABC分类法ABC Classification装配Assembly平均库存Average Inventory批号Batch Number批量生产Mass Production提货单Bill of Lading物料清单Bill of Material采购员Buyer检查点Check Point有效日期Date Available修改日期Date Changed结束日期Date Closed截止日期Date Due生产日期Date in Produced库存调整日期Date Inventory Adjust作废日期D ate Obsolete收到日期Date Received交付日期Date Released需求日期Date Required需求管理Demand Management需求Demand工程变更生效日期Engineering Change Effect Date 呆滞材料分析Excess Material Analysis完全跟踪Full Pegging在制品库存In Process Inventory投入/产出控制Input/ Output Control检验标识Inspection ID库存周转率Inventory Carry Rate准时制生产Just-in-time (JIT)看板Kanban人工工时Labor Hour最后运输日期Last Shipment Date提前期Lead Time负荷Loading仓位代码Location Code仓位状况Location Status批量标识Lot ID批量编号Lot Number批量Lot Size机器能力Machine Capacity机器加载Machine Loading制造周期时间Manufacturing Cycle Time制造资源计划Manufacturing Resource Planning (MRP II)物料成本Material Cost物料发送和接收Material Issues and Receipts物料需求计划Material Requirements Planning (MRP)现有库存量On-hand Balance订单输入Order Entry零件批次Part Lot零件编号Part Number (P/N)零件Part领料单Picking List领料/提货Picking产品控制Product Control产品线Production Line采购订单跟踪Purchase Order Tracking需求量Quantity Demand毛需求量Quantity Gross安全库存量Safety Stock在制品Work in Process零库存Zero Inventories七.QS-9000中的术语APQP Advanced Product Quality ,所得税汇算清缴; Planning and Control Plan,产品质量先期策划和控制计划PPAP Production Part Approval Process,生产件批准程序FMEA Potential Failure Mode and Effects Analysis,潜在失效模式及后果分析MSA ,税审; Measure System Analysis,测量系统分析SPC Statistical Process Control,统计过程控制审核Audit能力Capability能力指数Capability Indices控制计划Control Plans纠正措施Corrective Action文件Documentation作业指导书Standard operation procedure(SOP); Work instruction不合格品Nonconformance不合格Nonconformity每百万零件不合格数Defective Parts Per Million, DPPM预防措施Preventive Action程序Procedures过程流程图Process Flow Diagram, Process Flow Chart 质量手册Quality Manual质量计划Quality Plan质量策划Quality Planning质量记录Quality Records原始数据Raw Data反应计划Reaction Plan返修Repair返工Rework现场Site分承包方Subcontractors产品product质量quality质量要求quality requirement顾客满意customer satisfaction质量管理体系quality management system质量方针quality policy质量目标quality objective质量管理quality management质量控制quality control质量保证quality assurance组织organization顾客customer供方supplier过程process服务service设计与开发design and development:特性characteristic可追溯性trace ability合格conformity缺陷defect纠正correction让步concession放行release报废scrap规范specification检验inspection试验test验证verification评审review测量measurement普通原因Common Cause均值Mean极差Range稳定性Stability计量型数据Variables Data变差Variation重复性Repeatability再现性Reproducibility稳定性Stability线性Linearity分辨率Resolution过程更改Process change质量功能展开QFD外观项目Appearance Item初始过程能力Preliminary Process Capability材料清单Bill of Material设计确认Design Validation设计验证Design Verification八.常用缩略词语OEM Original Equipment ManufacturerANOV A 方差分析法Analysis of VarianceDFMEA 设计失效模式及后果分析Design Failure Mode and Effects Analysis DOE 试验设计Design of ExperimentGR&R 量具的重复性和再现性Gage Repeatability and Reproducibility PFMEA 过程失效模式及后果分析Process Failure Mode and Effect Analysis QSR 质量体系要求Quality System RequirementQFD 质量功能展开Quality Function DeploymentBOM 物料清单Bill of MaterialCpk 稳定过程的能力指数Capability for stable processLCL 下控制限Lower Control LimitUCL 上控制限Upper Control LimitLSL 工程规范下限Lower Specification LimitX(—)--R图均值一极差图Average-Range Chart防错(POKA-YOKE)Mistake ProofingETA 预计到达Estimate to be arrivePO 定单Purchase orderM/C 机器machineRFQ 报价需求Request for quotationMFI 熔融流动指数Melt flow indexFAI 全尺寸检测报告First article inspectionCOC 材质证明Certificate of complianceALT 加速老化试验Accelerated life testCRR 承认书Component review reportOT 加班Over timeCAP 矫正计划Corrective action planR&D 研发Research and DevelopmentASAP 尽快As soon as possibleECN工程更改通知Engineering change noticeDCN 设计更改通知Design change noticeOTD 准时交货On time delivery九.通用词语确保ensure构想construct会签con-sign功能Function机构organization外观appearance适用apply to作业流程Operation flow附件attachment商务人员business personnel汇总summarize指定相关人员designated personnel新产品开发说明会new product development explanation meeting 拟定Prepare委托entrust认证qualify电子档Soft copy3D文件3D database移转Transfer执行ConductXXX申请单XXX Application form客户要求Customer requirement启动Kick off评估uation作业员Operator批准, 承认Approval合同评审Contract review可靠性Reliability相关的Relevant程序Procedure制程Process流程图Flow chart产品Product生产Production资材Logistics责任Responsibility跟进Follow-up交付Delivery汇总Summarize外协加工subcontract指定相关人员designated personnel 编号number附件attachment产品名称Description周期循环时间Cycle time模具号Mold No,数量quantity ( Qt'y )备注remarkSAP号SAP No.客户Customer表单Form初步的Preliminary版本Version根本原因Root cause(喷漆)夹具Fixture(设备)小夹具Jig设备Equipment设施Facility送,提交(样品)Submit责任部门,责任人Responsible by (大的)目标Objective(小的,具体的)目标Target格式Format上岗证Qualification card需求Requirement现场On site查检表Checklist试产pilot增值税VAT---value-added tax。