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质量持续改进

我们为了达到疵点比率4.0%的目标,我们监察第一次通过率及在尾查的疵点比率:
1. Measure the RFT Performance 测量RFT的程序
Factory RFT Performance Target: 96%
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Data Analysis数据分析(AQL4.0水平2抽样表)
Contents 目录
Introduction 介绍
a)Anta Quality Management System 安踏质量管理系统
b) Quality Organizational Chart 质量组织架构图
c) QA / QC Role and Responsibilities QA/QC角色与职责
Corrective actions focus on the prediction, prevention and elimination of defects and errors. 系统用于识别问题和测量产品表现,及内部的过程工序,集中改善产品。 有主力地预见,避免及减少疵点和错误的发生。
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Data Analysis数据分析
In order to achieve our target of 4.0% defect rate, we monitor the RFT performance and defect rate at end-line inspection:
5. Perform AQL 4.0 level inspection on all finished products. 所有成品执行AQL4.0标准检查。
6. Data analysis, to determine the problems and its root causes, to re-measure quality improvement effect and find possible solutions数据分析,测定问题原因,寻求解决方法,再量度改善后 的效果。
Direction方向
To achieve satisfaction of the Customers做到客人满意 Understand the Voice of Customer ( VOC )了解客人反映 Inconsistent Quality performance from factory to factory 各工厂质量表现不一致 No systematic approach how to control and prevent the quality problem没有系统控制和预防质量问题 Attain the Critical Customer Requirements达到客人的重要要求 Zero Puckering Defect无缩皱 No skipped stitch 无跳线 No Dirt 无油渍 No untrimmed or hanging thread 无线头
Directionr质量方向 Data Analysis 资料数据分析
a)Problem Identification 问题分析
b) Determine The Root Causes原因分析
Solutions 解决方法
a)Possible Soluttrol and Prevention 控制与预防
7. Establish control plan and prevention建立控制与预防方法。
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品保部架构图
IQC主管
品保部经理
数据分析员
QA主管
验布员
辅料检验员
前道QC
车间流动 巡查QC
中检、尾 检员
后道QC 复检员
QA抽箱 专员
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批量
51-90 91-150 151-280 281-500 501-1200 1201-3200 3201-10000 10000-35000 35000-150000 150001-500000
样本值
8 20 32 50 80 125 200 315 500 800
4.0 AC RJ 2.5 AC RJ 1.5 AC RJ
c) Measure the impact of solutions 测量解决方法的影响
6M Kaizen Issues 6M改善
a)Manpower 人力 b) Machinery 机械 c) Methodology 方法
d) Material 物料 e) Measure 测量
f) Environment 环境
3. Should conduct pre-production meetings before bulk production. 在大货生产前有进行生产讲解会议,清楚要求。
4. Perform random checking in every operation. 每一个工序进行抽查记录及跟进改善。
C) QA / QC Role and Responsibilities QA/QC 的角色与职责
1. To maintain the Quality Management System in the operations of all factories.确保所有工厂按要求的质量管理系统运作。
2. To confirm all P.O.s have run under standard inspection procedures.确定所有定单有通过标准查验程序。
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Introduction 介绍
a) Quality Management System 质量管理系统 QMS is designed to identify problems and measure the performance of our products and our internal processes.
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