模具表面处理种类与规格
模具表面处理种类及规格
抛光(Polish) 火花纹(Thin Fire Texture) 化学蚀纹(Texture)
蚀纹处理和模具斜度
电镀(Plating) 喷砂(Blasting)
抛光(Polish)
பைடு நூலகம்
SPI - Society of the Plastics Industry 塑料工业协会
Diamond Mold Polishing & Finishing Specifications
0.0508
0.0762 0.1143 0.0762 0.0762 0.0508 0.0889 0.1524 0.0635 0.0508 0.0635
MT-11140
MT-11150 MT-11160
0.0635
0.0698 0.1016
蚀纹处理和模具斜度的关系
Mold-Tech A Mold-Tech B
Ptn.# MT-11200 MT-11205 MT-11210 MT-11215 MT-11220 MT-11225 MT-11230 MT-11235 MT-11240 MT-11245 MT-11250 MT-11255 MT-11260 MT-11265 MT-11270 MT-11275 MT-11280
Plaque #7 Ptn.# Depth(mm) MT325 0.003 MT964 0.003 MT1038 0.002 MT1043 0.002 MT1170 0.0025 MT1192 0.0015 MT1239 0.003 MT1240 0.003 MT1241 0.002 MT1242 0.002 MT1243 0.002 MT1244 0.0025 MT1250 0.003 MT2019 0.0025 MT2020 0.002 MT2028 0.0025 23053 0.002 23064 0.0015
Ptn.# MT-11000 MT-11010 MT-11020 MT-11030 MT-11040 MT-11050 MT-11060 MT-11070 MT-11080 MT-11090 MT-11100 MT-11110 MT-11120 MT-11130 MT-11140 MT-11150 MT-11160
Plaque #10 Ptn.# Depth(mm) MT980 0.004 MT901 0.003 MT945 0.0065 MT970 0.002 MT972 0.0025 MT973 0.0035 MT974 0.0025 MT978 0.003 MT985 0.0025 MT1055-1 0.0001 MT1055-2 0.0045 MT1055-3 0.0005 MT1055-4 0.0075 MT1055-5 0.001 MT1055 0.0015 MT1055-6 0.0017 MT1055-7 0.0225
SPIB-3
SPIC-3
SPID-3
火花纹(Thin Fire Texture)
CHARMILL VDI Specification
号码 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 电火花深度(mm) 0.00040 0.00044 0.00048 0.00056 0.00064 0.00072 0.00080 0.00088 0.00100 0.00112 0.00128 0.00140 0.00160 0.00180 0.00200 0.00224 0.00252 0.00280 0.00320 0.00360 0.00400 号码 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 电火花深度(mm) 0.00448 0.00504 0.00560 0.00648 0.00720 0.00800 0.00880 0.01000 0.01120 0.01280 0.01400 0.01600 0.01800 0.02000 0.02240 0.02520 0.02800 0.03200 0.03600 0.04000 0.04480
Plaque #6 Ptn.# Depth(mm) MT229 0.003 MT392 0.004 MT585 0.0035 MT889 0.004 MT1013 0.003 MT1015 0.0055 MT1039 0.003 MT1055 0.0055 MT1068 0.0055 MT1070 0.007 MT1074 0.0055 MT1129 0.003 MT1159 0.008 MT1122 0.0015 MT1125 0.006 MT1126 0.0065 MT1127 0.0025 MT1526 0.0135
AGIE 8
AGIE 9 AGIE 10
Ra 5.0
Ra 8.0 Ra 12.5
Grov
VDI33
VDI36 VDI39 VDI42 VDI45
Ra 4.50
Ra 6.30 Ra 9.00 Ra 12.5 Ra 18.0
Ra -在取样长度内,轮廓偏距绝对值的算术平均值,单位: μ 。
化学蚀纹(Texture)
Depth 0.002 0.0025 0.0035 0.002 0.0025 0.0035 0.007 0.010 0.0005 0.0015 0.0025 0.003 0.0035 0.005 0.002 0.002 0.003
Angle 3° 4° 5.5° 3° 4° 5.5° 10° 15° 1.5° 2.5° 4° 4.5° 5.5° 7.5° 3° 3° 4.5°
(轻微高光面,良好脱 模,用在装饰要求不高 的场合) (非高光面,良好脱模, 也是砂纸和钻石抛光的 头道工序)
喷砂抛光
(网点和纹理表面)
SPIA-1
(高质量外观或者 镜片模具)
SPIB-1
SPIC-1
SPID-1
SPIA-2
(良好脱模和外观)
SPIB-2
SPIC-2
SPID-2
SPIA-3
(良好脱模,外观 无需高光)
蚀纹处理和模具斜度的关系
Mold-Tech C Mold-Tech D
Ptn.# MT-11300 MT-11305 MT-11310 MT-11315 MT-11320 MT-11325 MT-11330 MT-11335 MT-11340 MT-11345 MT-11350 MT-11355 MT-11360 MT-11365 MT-11370 MT-11375 MT-11380
Paper
Stone
C3
D1 D2
is comparable to
is finer than is comparable to #5
38-42
10-12 26-32
Dry Blasted
D3
is a little more coarse than
190-230
钻石抛光
(非常适合镀镍和镀铬)
砂纸抛光 油石抛光
MT Specification
号码 MT-11000 MT-11010 MT-11020 咬花深度 0.0102 0.0254 0.0381
单位:mm
MT-11030
MT-11040 MT-11050 MT-11060 MT-11070 MT-11080 MT-11090 MT-11100 MT-11110 MT-11120 MT-11130
昵宏咬花規格表
咬花番號 HN-DS11 HN-DS12 HN-DS13 HN-DS14 HN-DS01 HN-DS02 HN-DS03 HN-DS04 HN-DS05 HN-DS06 HN-DS07 HN-DS08
火花纹规格和图纸表面粗糙度要求对照表
符号 AGIE 1 AGIE 2 AGIE 3 AGIE 4 AGIE 5 AGIE 6 AGIE 7 粗糙度 Ra 0.2 Ra 0.315 Ra 0.5 Ra 0.8 Ra 1.25 Ra 2.00 Ra 3.15 Fine Fine Medel 符号 VDI12 VDI15 VDI18 VDI21 VDI24 VDI27 VDI30 粗糙度 Ra 0.40 Ra 0.50 Ra 0.80 Ra 1.12 Ra 1.60 Ra 2.24 Ra 3.15
has more imperfections than is finer than is slightly finer than is comparable to is finer than is slightly finer than #4 #3 2-3 2-3 4-5 9-10 10-12 25-28
Depth(mm) 0.0004 0.001 0.0015 0.002 0.003 0.0045 0.003 0.003 0.002 0.0035 0.006 0.0025 0.002 0.0025 0.0025 0.00275 0.004
Angle 1° 1.5° 2.5° 3° 4.5° 6.5° 4.5° 4.5° 3° 5.5° 9° 4° 3° 4° 4° 4° 6°
Depth 0.0025 0.005 0.005 0.001 0.0025 0.003 0.002 0.002 0.003 0.003 0.0035 0.0025 0.0035 0.0045 0.004 0.004 0.004
Angle 3.5° 7.5° 7.5° 1.5° 4° 4.5° 3° 3° 4.5° 4.5° 5.5° 4° 5.5° 7° 6° 6° 6°
Types of Finishes Current SPI Finish Numbers
#1 Diamond Buff (#1钻石膏,光学要求) #3 Diamond Buff (#3钻石膏,镜面) #6 Diamond Buff (#6钻石膏,镜面) #15 Diamond Buff (#15钻石膏,镜面) 600 Grit (600砂纸,光面) 400 Grit (400砂纸,光面) 320 Grit (320砂纸,光面) 600 Stone (600油石,光面) 400 Stone (400砂纸,光面) 320 Stone (320砂纸,哑面) #11 Glass Bead (#11粗玻璃砂) #240 Aluminum Oxide Blast (#240氧化铝) #24 Aluminum Oxide Blast (#24氧化铝)