船舶修理价格表TARIFF FOR SHIP REPAIRS中国船舶工业总公司CHINA STATE SHIPBUILDING CORPORATIONGENERAL NOTES1. The rates quoted herein are in US dollar $.2. The rates are applicable to the work carried out during the normalworking hour, that is five working days a week, and sixteen hoursa day. Any works done outside these hours or on Saturdays andSundays, National Holidays and yard's holidays shall be charged with extra for overtime, ship on voyage repair will be priced extra.3. All prices quoted herein are for ship repairs carried out in thepremises of the shipyard, extra price should be added for such repairs carried out at the port berths, buoys, anchorages according to the actual work to be done.4. Any vessel during the repair period of repair in the yard, unlessagreed by the yard, the Customer shall not be permitted to employ any labor other than the yard to perform repairs.5. The yard shall not be responsible for the consequences of war,earthquake or causes beyond yard's control.6. All scrapped material except heavy parts of machinery, propellerand tailshafts shall be the yard's property.7. This tariff is applicable to the repair of freight carriers only, repairsof other types of ship are beyond of this tariff scope.8. This tariff becomes effective from January 1st, 1991, subject torevised price depending on the change in material cost etc. without notice.CONTENTS1.General Services page1.Wharfage 12.Mooring and unmooring 13.Shore electric power supply 14.Cooling water supply 15.Fresh water supply 16.Water to ballast tank 17.Fire precautions 28.Garbage disposal 2pressed air supply 210.Steam supply 211.Telephone service 212.Ventilation fan 213.Heating lamp for electric motor 214.Gas free inspection 215.Rental of crane 216.Drain pipes 317.Gangway for ship mooring 318.Shipyard pilotage 3 2.Docking Works1.Docking charges 42.Tugs charges 43.Tailshaft 54.Rudder 65.Underwater works 7(1)Sea chests 7(2)Sea valves 8(3)Zinc anodes 8(4)Bottom plugs 8 3.Hull Department1.Cleaning and painting 9(1)Marks repainting 9(2)Hull cleaning 9(3)Painting 9(4)Scraping and chipping 10(5)Gritblasting 10(6)Staging 102.Anchors and chain cables 11(1)Anchor chain cable 11(2)Chain blocker 113.Steel work 12(1)Renewal 12(2)Handrail fence 13(3)Hatch cover, watertight door, manhole cover 134.Tank work(1)Cleaning 13(2)Chipping and mud removal 14(3)Test 145.Derrick union 15 4.Machinery Works1.Diesel engine 162.Turbo charger 183.Heating exchanger 184.Aux. Boiler 195.Pipe 206.Valve 21 5.Electric Works1.Motor 222.Generator 22General Service1.WharfageLess than 5000 GRT 125 per day5001 to 20,000 GRT 0.025 per gross ton per dayOver 20,000 GRT 500 + (Gross ton – 20000) x 0.02 per day2.Mooring and unmooring (per time)Up to 5,000 GRT 8005,001 to 10,000 GRT 1,12010,001 to 20,000 GRT 1,56020,001 to 30,000 GRT 2,05030,001 to 40,000 GRT 2,60040,001 to 50,000 GRT 3,20050,001 to 60,000 GRT 3,900Over 60,000 GRT 4,700Note:(1)Above rates at normal working hours on shipyard’s premises for mooring andunmooring.(include Towage service)(2)Above rates including line handling.(3)In case of overtime, extra 30% shall be charged.(4)If owners change the towing plan, unless there is timelynotice to shipyard, extra 50% shall be charged for waiting.3.Shore electric powerConnection and disconnection of cable 100 per timeCurrent, per K.W.H. (AC) 0.204.Cooling water supply to food refrigeratorLine to connect and disconnect 40 per time per lineWater supply 40 per day per line5.Fresh water supplyLine to connect and disconnect 40 per time per lineFrom shore 1.00 per ton(Prices are separately charged from barge)6.Water to ballast tank (sea and river water)Line to connect and disconnect 40 per time per lineSupply of water 0.40 per ton7.Fire precautionsPut fire extinguishers 10 per day Fire line to connect and disconnect 40 per time per line Keep pressure 20 per day per line Fire watch, per man (24 hours) 120 per day 8.Galley garbage disposal30 per day pressed air supplyLine connection and disconnection 40 per time per line To supply 40 per day (8 Hours) 10.S team supplyLine connection and disconnection 200 per time per line To supply 20 per hour 11.T elephone serviceTelephone wire connect and disconnect 30 per time4 per set, per day(Toll calls to be extra)12.V entilation fan15 per set per day 13.H eating lamp for electric motrorInstallation 5 per set Maintenance 5 per set, per day 14.G as free inspectionTanker 80 per time Other vessel 40 per time 15.R ental of crane(1)Shore craneLess than 30 ton 90 per hour(2)Floating craneLess than 30 ton 90 per hour50 ton 150 per hourover 50 ton extra Note:(1)Any fraction of one hour shall be charged as one full hour.(2)Floating crane price excludes tuggage price.(3)At shipyard outside service, price shall be charged extra.16.C onnection of sewage water drain pipes and grooves20 per pc 17.S hip mooring gangway ladder on and off (per time)Less than 5000 gross ton 250 Less than 10000 gross ton 350 Less than 20000 gross ton 500 Over 20000 gross ton extra 18. Shipyard pilotage chargedUp to 20000 GRT 800 Up to 40000 GRT 1000 Up to 60000 GRT 1200I. Docking works1.(1) Floating docks extra 10% to be added.(2) Above rates excluded towage service and line handlers for docking and undocking. (3) Minimum charge will be calculated on the basis of 48 hours. Any fraction of one subsequent day shall be counted as one full day.(4) Any vessel having gross tonnage less than of 60% her deadweight, shall be charged with dockage calculated as if her gross tons were of 60% the deadweight.(5) When the vessel with cargo onboard is allowed to drydock weight of the cargo onboard shall be added to gross tonnage of the vessel. (6) Special vessel shall be charged extra.(7) Extra charges shall be paid when: remove and replace keel blocks for access to repair USD75 per each, side blocks for access to repair USD50 per each.(8) Loss incurred, if any, may be claimed for, compensation against abrupt cancellation after shipyard made all necessary preparation for the docking2. (1) A bove rates at normal working time, all overtime and national holidays, extra 30% shall be charged. (2) T owage services as required for other work shall be charged by 0.15/HP.hour.Above tug boat price are all net price.3. Tailshaft(1) Conventional service------draw of tailshaft, for examination, measure, and recording,rope guard to remove, propeller to disconnect and tailshaft to draw, including removal of one intermediate shaft, bearing and cooling water pipe, in shaft alley, stern gland to(1) A bove price includes necessary staging. (2) T he following items shall be charged extra: Shaft alignment adjustment.Filling with tallow in propeller bonnet and boss Renewal of water seal rubber ring Magnaflux test on tailshaft coneRemoval and replacement of miscellaneous fittings in engine room and shaft alley, such as handrails and cables, etc. Any repair and / or renewal.Tailshaft and / or propeller to workshop. (3) Above price diameter of tailshaft means diameter of the brass sleeves. (4) C ontrollable pitch propeller shaft to be considered separately. (5) D ue to tailshaft, intermediate shaft, main thrust shaft removal, necessary removal hull plate extra charge. (6) 40% of price of the above will be charged in case of disconnecting only propeller.(2) Remove rope guard and measure stern tube bearing wear-down and renewal with owner(1)In case 5 blades, 20% up; 6 blades, 30% up.(2)Above price staging shall be extra.4.Rudder(1) Check and record rudder pintle clearance in place(3) Rudder lift up, to disconnect steering gear, lift up rudder for checking clearance and(1)Simplex rudder, hanging rudder and AEG type to be charged with extra 20%(2)Ruder rod and rudder blade removal to be extra.(3)All spares to workshop repair charged with extra.5.Underwater work(1) Sea chest:Removal strainer, clean, one coat paint and close on completion.area per eachUp to 0.5 sqm 70Over 0.5 sqm 120Note:(1)Above price excluding any repair, renewal and staging.(2)Paint supply by owners.(2)Sea valveOpen up sea valves for survey, grind in, clean and paint,(owner supply) renew packing,Note:(1)Renewal of valve (with owner’s valve), 80% of above tariff.(2)Valve to workshop for repair, 150% of above tariff.(3)Any renewal and repair will be charged separately.(3) Zinc and hull anodes(1) Renewal with owner’s materialless than 10 kg 13 per pc10 ~ 25 kg 16 per pcover 25 kg 20 per pc(2) Renewal with yard’s material per pcsize 300 x 150 x 30mm 58 per pcstaging price to be charged extraNote:(1)Double tank and ballast tank zinc anode renewal (owner supply) add 30%above tariff.(2)Staging price to be extra.(4) Bottom plugsRemoval and refitting (including cement-washing) per pc 18(any repair and renewal and staging will be charged separately)III. Hull Department1 Cleaning and paintingNote:(1) Staging shall be extra.(2) Paints to be supplied by owner.(3) Above price will be only applicable to work carried out in dock.(2) Hull cleaning ( Per sq.m.)High pressure water washing (pressure over 200kg/sq.cm) 0.80 Washing down with fresh water 0.30 Removal of oily spots 4.00Note:(1) Under 300 sq.m, price shall be charged extra. (2) Staging shall be extra.(1) Staging shall be extra. (2) Paints supplied by owner.(3) If coatings of bitumen paint are required, extra shall be charged with addition of 20%, if coating SPC thickness 75 micron add 50% charge, over 75 micron shall be extra.(4) Scraping and Chipping (per sq.m.)Note:(1) Prices for surface area in dirty condition shall be charged extra.(2) Staging shall be extra.(3)Other tank work shall be charged extra.(5) Gritblasting (per sq.m.)Note:(1)Spotblasting (hull up to 300sq.m., hold up to 500sq.m. per hold) shall be chargedwith extra 50% of above price.(2)Excluding necessary staging and any other accessary work.(3)For double tank above price extra charged.(4)Surface area in dirty condition to be charged extra.(5)Mechanical scaling before Gritblasting, price shall extra.(6) Staging (actual length / per meter)Outside shell 4In cargo hold 5In engine room 6Note:(1)Under 30 M, additional 50% of above to be charged.(2)Prices for in-side, difficult area such as internal tank, hold, etc. to becharged extra 100%.(3)At the supperstructure, mast, etc. high position, to be charged extra.(4)Use hydraulic crane working 50USD per hour per set.2.Anchors, anchor cables (port and stb’d)(1)ranging anchors and cables, port abd stb’d sides, wash down chain cables with freshwater, light scraping and chipping, apply one coat with owner’s supplied paint an drestore. Unshackling, and reshackling, measure chain cables diameter and reversingmarking and close up on completion.(1)Range down and clean, measure and close up on completion excluding chainreversing, overhaul of shackles, marking, painting.(2)All paints and bitumen will be supplied by owner(3)Unshackling and reshackling per piece 20. reversing per piece 120.(2)Chain locker (port and stb’d) clean, apply one coat with owner’s supplied paint andbitumen.(1)All paints and bitumen will be supplied by owner.(2)Excluding chipping and other assistance work.(3)Cleaning out mud and garbage, remaining water and grating removal excluded.(4)Removal of mud 60/ton; over 10 tons, 50/ton.Remaining water 30/ton; over 10 tons, 25/ton.3.Steel work(1)RenewalFollowing costs shall be applied to renewal of welded construction plates such as side plates, main deck plate and bulkhead plate.Weight of steel per ton priceUp to 1 ton extraUp to 5 tons 2,803Up to 10 tons 2,689Up to 100 tons 2,565Up to 200 tons 2,395Up to 300 tons 2,265Up to 400 tons 2,135Over 400 tons 2,010 Note:(1)The rates for weights are charged on the continued-scope. Steel weights of theseparate position do not added up together.(2)Above price are applicable to steel plate of 10mm thickness and over 10mm; upto 10mm extra add 10%.(3)Less than 3mm will be charged extra.(4)Following plates renewal to be extra:Engine room and pump room 10% upD.B. tank, F.P. tank, and A.P.tank deep tank 20% upOil tank 30% upBottom plate and hold bottom plate 20% upKeel plate of forward or stern area 50% upBulbous bow 150% upFashion plate, stern plate 75% upHawse pipe 50% upCorrugated bulkhead plate, hinged, folding hatchcover, “PAM” type single-pullhatchcover, price by arrangement.(5)Following quality plate renewal price to be extra:Plate with single curvature 12% upPlate with double curvature 25% upHigh strength plate 20% upSpecial steel ExtraStraight frame 10% up(6)Above price exclude tank work oil shifting, tank cleaning, gas freeing andremoval of blocks, staging, shot blasting, water and jet cleaning other pressuretesting, X-ray examination and other accessary work.(7)Steel weight to be calculated from greatest length plus 2% of steel weight onallowance for wastage.(8)For off fair and refit, price shall be at 80% of its renewal price.(9)For patching instead of cropping, price at 85% of its renewal price.(10)Steel weight up to 8kg, USD 32 per pc.(11)For fair in place, price at 50% of its renewal price.(2) Handrails and fence (on deck)Handrail renewal (pipe 1 1/4” ~ 1 1/2”)16/M(round bar 3/4”)14/M renewal of stanchion 24/Mrectify in place 10/M(3) Cargo hold cover and watertight door, manhole cover:(1)Cargo hatch coverPacking renewal (owners supply packing) 8/MDerusting for packing groove 7/MNote: (1) Removal and refitting of hatchcover shall be extra.(2) Hose test shall be extra.(2)Watertight doorPacking renewal and derust, paint 70/pcWater test 8/pc(3)Manhole coverOpening and closing manhole cover 30/pcPacking renewal (including cover opening and closing) 60/pcNote: Renewal bolts and nuts to be extra.4. Tank work(1)tank cleaning(1)fresh water tankup to 100 cub.m./tank 2.05/cub.m.over 100 cub.m./tank 1.85/cub.m.Note:The above price will be based on tank capacity above 50 c.m., up to 50 c.m. tank capacity shall be extra,removal of mud and scale and ventilation shall be extra.(2)Sea water tankUp to 200 cub.m. /tank 2.20/cub.m.Over 200 cub.m. /tank 2.00/cub.m.Note:The above price will be based on tank capacity above 100 c.m., up to 100 c.m. tank capacity shall be extra,removal of mud and scale and ventilation shall be extra.(3)Oil tankUp to 100 c.m. /tank Diesel oil 7.50/c.m.Fuel oil 12.00/c.m.Over 100 c.m. /tank Diesel oil 6.50/c.m.Fuel oil 10.00/c.m.Note:(1)Above price will be based on tank capacity about 50 c.m., up to 50 c.m.tank capacity shall be extra.(2)Engine room double bottom tank, lub oil tank cleaning, price shall becharged as diesel oil tank.(3)Above price excludes opening and closing manhole cover, removing pipesand obstruction for access.(4)Steaming and solvent washing will be charged extra.(5)Provide ventilation fan equipment shall be extra.(6)Tank removal mud shall be extra.(7)If the tank clean for hotwork,price shall be extra.(4) Derusting and removal mud1.Painting and derust prices shall base on prices for cargo holds painting, to becharged at higher level, which are to be fixed according to the works contents.Wash cement (supplied by owner)Tank capacity 2.00 per cub.m per coat2.Removal mud etc.:Removal oil sludge 240 per tonMud 60 per tonMud over 100 tons 50 per tonSewage disposal 90 per tonRemains water 30 per tonRemains water over 10 tons 25 per ton(2)Tank testingSea water test 1 per cub.m.Fresh water tank 2 per cub.m.Note:(1)For tank capacity up to 50 cub.m., shall 50 cub.m charge.(2)Air test per USD1 per cub.m.(3)The above price exclude manhole cover removing, staging, cleaning outremainders of the tank and any repair work and pumping water out of tank aftertest .4.Derrick union(1)Derrick goose neckTo open up, draw pin, clean, adjust and reassemble, per pc.SWL 5 tons10 tons15 tons 110 120 145Note:access staging, renewal or repair, if any , to be extra.(2)Block1.Cargo block overhauling of topping, per pc.SWL 5 tons10 tons15 tons80 100 125Note:(1)Double sheaves block overhauling in place, the charge shall add 50%, threesheaves add 80% four sheaves add 100%.(2)Access staging, renewal or repair, of any, to be extra.(3)Bull type bearing block 20% up of above price.(4)Deck crane post sheaves and jib sheave block overhaul per unit5 tons 26010 tons 350(5)If removal to workshop overhauling shall be above 25% add price.(6)Cable removal shall be extra.(3)Derrick boom and deck crane load test by weight per unit(1)Derrick boom test proof weight5 tons 14510 tons 19515 tons 245(2)Heavy derrick load test by weight30 tons 115550 tons 216580 tons 4300(3)Deck crane test proof weight5 tons 24010 tons 34015 tons 440IV. Machinery Department1.Diesel main engine (single acting crosshead type)(1)Open up cylinder cover, remove other accessory partsCylinder bore (mm) per unit400 360500 400600 440700 480800 520900 5601000 600(2)Draw out piston and clean for survey, gauging cylinder liner and close upon completionCylinder bore (mm) per unit400 600500 675600 750700 825800 900900 9751000 1050(3)Draw out cylinder liner, clean and paint in way of cooling water space,refit in position with new rubber rings, hydrotest liner on completion.( owners supply paint and rubber rings)Cylinder bore (mm) per unit400 430500 480600 540700 590800 650900 7001000 750(4)Draw and examination of main, cross hand and crank bearing, clean after refitting.(per pair)Note:(1)For any size between two specified sizes, the rate of higher size shall be applied.(2)Open up main bearing at top half, 50% charge.(3)Bearings adjusting of clearance shall 200% charge.(4)Gauging and adjusting center shall be extra.(5)The above prices are not applicable to medium speed engine, shall be extra.(6)Due to the erosion of engine’s parts for making special tools for removing and refittingparts, the price shall be charged extra.(7)Any repair work shall be extra.(5)Exhaust ValveRemove exhaust valve to workshop, open up, clean, grind in, hydrotest and return onboard.Cylinder bore (mm) per unit cyl400--600 400700--800 420900--1000 470(6)Stuffing BoxRemove piston rod stuffing box, renew spare metallic packing rings (owner supply) dress, adjust clearance and refit same.Cylinder bore (mm) per unit cyl400--600 250700--800 265900--1000 280(7)Crankshaft deflectionTo check crankshaft deflection before and after repair and submit copies of reading.For 6 cylinder engine 1708 cylinder engine 190r2.Turbo chargerOpen cover, remove rotor, clean, overhaul, renew owner supply spare parts, close and test.(exclude remove air inlet case and exhaust case, rotor ballance and silencer chemical cleaning)Type per unitVTR200 420VTR250 530VTR320 730VTR500 1200VTR630 1440VTR750 20903.Heat exchangers(1)Aux. condenser, L.O. cooler and F.W. cooler.Open up covers, clean sea water side, cover inside coat with paint and close,test, per setexchangers surface areaUp to 20 sq.m. 450Up to 50 sq.m. 540Up to 80 sq.m. 630Up to 150 sq.m. 720(2)L.O. cooler and F.W. cooler inside and chemical cleaning in workshop. Open upcovers, clean inside with chemical, test and close, per set.exchangers surface areaUp to 20 sq.m. 810Up to 50 sq.m. 970Up to 80 sq.m. 1134Up to 150 sq.m. 1296Note:(1)Zinc plate and other accessary parts renewal shall be extra.(2)Above price excluding removals of obstruction access.(3)If staging necessary, price to be extra.4.Auxiliary Boiler (Boiler output 1.5ton/hour vertical fire tube type)(1) Clean boiler water and fire surface 2800 per boilerNote:(1)Chemical clean shall be extra.(2)Superheater or draw superheater coil clean shall be extra.(3)Opening of doors and hand hole shall be extra.(2) Boiler mountings repair:Boiler mountings to open up, check for survey in place, grind in, and close with new packing.Valve diameter (mm) 1” 25mm2” 50mm3” 75mm4” 100mm5” 125mm Globe valve405275100120Cock7080Note:(1)Overhaul of superheater valve shall be extra.(2)Any repair and renew shall be extra.(3)Remove valve to workshop repair shall be extra.(3)S afety valve:Safety valve to open up, check for survey in place, grind in, and close with new packing, refit same and test.Single valve 270 per pcDouble valve 390 per pc Note:Removal to workshop repair shall be extra.(4)T estSupply fresh water for testing,each test 2505.Pipe workPipe renewal including bolt, nut and gasket, excluding flanges and bends.Note:(1)For pipe length under one meter, price shall be applied as one meter, for pipelength over one meter , calculation will be made according actual length, forany size between two specified sizes, the rate of higher size shall be applied.(2)Above prices are not applicable to S-shaped pipe, tank heating coil and oiltank pipes.(3)Above prices excluding staging, pressure test, removal of obstruction foraccess, painting and insulation, cleaning tank and gas free.(4)In the following case, extra are charged:Pipe in engine room, pump room and cargo hold add 20%.Double tank pipe and lavatory pipe add 35%.(5)Galvanized pipe add 25% and acid treated pipe add 15%.(6)High pressure pipe and alloy steel pipe shall be charged with extra.(7)Removal and refitting of pipe (excluding test) charge above price; on deckadd 30%, engine room add 40%, double tank and pump room and cargo oiltank pipe add 50%.(8)Newly replaced flange 3.5 per inch diameter pipe.6.Valve repairTo open up in place, clean, overhaul, grind in, renew packing and reassemble.Note:(1)When valve is sent to workshop for repair and test, price shall be chargedextra by 50%.(2)Any renewal and staging, paint, insulation access work not included.(3)For the valve (owner supply) renewal, price based on above globe valve priceas follows:(exclude pipe system refit)deck valve 70%engine room valve 80%pump room valve 100%(4)For valve in tank, cofferdam, pump room, above price shall be increased by30%, engine room 20%, pipe room 35%.(5)Valve working pressure over 7kg/sq.cm., price extra.V. Electrical department1.MotorRemoved to workshop, open up, clean, varnish, bake, close up and test on completion.Power (KW)13.77.51015203040506075100 AC motor1172102903134225476547027658449601240DC motor13524033636048562975280788097011041426Note:(1)Staging and attached works excluded.(2)Same noumenon transverter motor add 50%, multi-speed motor add 50%,fan motor add 25%.(3)Bearing renewal shall be extra.2.Generators(AC)A.C. alternators rotor drawing out, remove to workshop, measure megger, varnish, bake, polish communicator or rings, close up and test on completionPower (KW)501002003004005006008001000 AC alternators105514641920222225242826302434563960Note:(1)For D.C. generators, 10% shall be added to above prices.(2)Bearing renewal shall be extra.(3)Staging and attached works excluded.。