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集装箱基础知识(二)-集装箱生产流程

装配底架base structure assembling
底架翻身焊接见图17
4)侧板
Side panel
侧板拼接side panel jointing-- tack welding
侧板拼板自动焊auto-welding for side panel见图18、图19
侧板与顶侧梁装焊welding ofside panel/T.S.R
箱内焊接inside welding见图23
箱外焊接outside welding见图24
箱底焊接base welding
顶板装配roof fixing
顶板焊roof toT.S.Rwelding
清理、修磨touchingup/repairing
七、整箱打砂
Whole box blasting
箱外、箱内喷砂inside/outside blasting见图25
卷钢coil steel
内角柱inner post
方管square tube
型钢type steel
角件corner fitting
扁铁(扁钢)flat iron/flat steel
门铰链door hinge
锁杆及配件locking device with parts
绳钩lashing ring
木地板floor board
打砂blasting
喷富锌底漆zinc primer application见图4
迭板、标识、堆放placing and marking见图5、图6
四、剪切/冲压
Cutting/shearing/forming
整平re-flatting见图7
压型forming见图8
底侧梁罗拉B.S.R forming见图9
工序working process
项目item
2)前框
Front frame
见图16
前角柱/角件装焊front post/casting weld
前角柱拉伸试验front post tensile test
前框装焊front frame weld
前端清理、修磨touch up/repair
3)底架
Base structure
清洁cleaning
检查漏光checking light leakage
底架黑漆喷涂sprayingunderseal/undercoating/bitumen
水密性试验water tight testing见图39
箱内上胶applying interiorsealant
贴箱标stickingdecal/mark见图34
安装铭牌 consolidate plate见图35
装通风器 fixing ventilator见图36
装门封applyingdoor gasket见图37
安装门封压条 applying gasket retainer
装锁杆applyingdoorlocking device见图38
焊接welding
1)后框
Rear frame
(见图14)
门板装焊door panel welding
后角柱/角件装焊rear post/casting welding见图15
后角柱拉伸试验rear post tensile testing
门框装焊rear frame welding
门端清理、修磨touchingup/repairing
分色anti-cross-pollution见图29
九、完工
Finishing line
底架涂胶applyingsealanton base见图30
木地板装配applyingfloor board见图31
木地板钻孔drillingholes见图32、见图33
紧地板钉tighteningfloor tap screw
门封条door gasket
通风器ventilator
铭牌consolidate plate
密封胶sealant
油漆paint
二、开卷De-coil
开卷de-coiling见图1、图2
三、预处理
Material pretreatment
喷砂前材料处理material pretreatment/preparation见图3
集装箱基础知识(二)
——集装箱生产流程
集装箱生产的流程是怎样的呢?
下面这张表格,按照先后顺序,为我们列出了从采购到完工的各个关键环节。只要我们认真阅读,就能了解集装箱的生产流程啦。
工序working process
项目item
一、原材料采购
Raw and processed material purchasing
波纹板罗拉side panel forming
剪切/冲切shearing/cutting见图10、图11
标识marking见图12
五、装焊总体要求
Total requirement for welding
(装焊包括以下五个部分)
来料检查material checking
装配assembling
坡口beveling见图13
箱体修理touchingup/repairing
八、油漆
Painting
底漆、中间漆、面漆、内面漆喷涂paint application(base primer or zinc primer/2ndcoating or medium primer/top coating or top primer/interior top coating)见图26、图27、图28
5)顶板
Roof
顶板拼板roof panel jointing—tack welding见图20
顶板拼板自动焊auto-weldingfor roof panel见图21
六ቤተ መጻሕፍቲ ባይዱ总装
Main assembly/general assembly
总装台装配assembling at total assembly station见图22
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