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© 2003 PTC
1 模具廠目前瓶頸 2 PTC解決方案藍圖 3 Case Study 1 : 最佳化模具設計方法 4 Case Study 2 : 模具廠無紙化方案 5 Case Study 3 : 設計導引系統介紹 ( 產品設計/ 模具設計) 6 Q&A
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© 2003 PTC
模具廠目前瓶頸
最佳化模具設計方案
(PTC客戶導入經驗介紹)
Prepare By Anderson Tsai
Agenda
1 模具廠目前瓶頸 2 PTC解決方案藍圖 3 Case Study 1 : 最佳化模具設計方法 4 Case Study 2 : 模具廠無紙化方案 5 Case Study 3 : 設計導引系統介紹 ( 產品設計/ 模具設計) 6 Q&A
EMX is a problem for Implementation
❖The real expectation should be “331” ➢3 people to finish one project in 3 days !
❖EMX is one of the tools only ❖Methodology & Process are the critical successful factor
➢It can not to be part of the scope
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© 2003 PTC
Implement Items for “331”
1. Construct the environment (Foundation) 2. Improve the Moldesign Skill 3. Implement Team work methodology (Integration) 4. Construct the library (Using Pro/E or EMX)
❖ XX has been using Pro/E more than 5 years , they are looking for quality & cycle time improvement
➢Long cycle time can not compete with the process of other moldshops ❖ XX decide to seek for PTC’s help to shorten design cycle time ➢The project initiated from Jun 2003. (China) ➢Whole team move back to Taiwan, then start project again ➢ Issue in initiated stage :
❖ 2D圖面花費太多時間
➢現場人員要求圖面尺寸需詳細標註,造成設計工程師需花費大量時間在2D圖面上
❖ 設計流程如何改善
➢改善設計流程,以提昇效率
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© 2003 PTC
1 模具廠目前瓶頸 2 PTC解決方案藍圖 3 Case Study 1 : 最佳化模具設計方法 4 Case Study 2 : 模具廠無紙化方案 5 Case Study 3 : 設計導引系統介紹 ( 產品設計/ 模具設計) 6 Q&A
❖ 人員流動頻繁 , 花費太多教育訓練時間
➢人員流動頻繁對公司是一項重大的負擔,如何有效管理,應是模具廠重要的目標之一
❖ 設計經驗難以傳承
➢如何將設計經驗傳承,並建立Know-How資料庫,為RD部門重大,提昇能力以縮短設計時間 ?
❖ 溝通時間太多
➢由於圖面有時標示不清,設計工程師需要經常應付現場人員的溝通需求
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© 2003 PTC
Bottleneck & Pain
❖ Old Process – Sequential process
1~2 day
Fix Model (1per.)
3 day
Moldesign (1per.)
2 day
Moldbase(1per.)
❖One project is almost 8 days
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© 2003 PTC
PTC解決方案藍圖
Pro/E 基本訓練
Pro/E模仁設計 Pro/E基礎建設
模座設計
模具設計 3D化
Pro/E 2D
Pro/E設計基礎階段
提昇品質階段
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人員等級分工
設計分工
Intralink 資料庫
引導系統
無紙化
流程改善階段
標準化階段
© 2003 PTC
1 模具廠目前瓶頸 2 PTC解決方案藍圖 3 Case Study 1 : 最佳化模具設計方法 4 Case Study 2 : 模具廠無紙化方案 5 Case Study 3 : 設計導引系統介紹 ( 產品設計/ 模具設計) 6 Q&A
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© 2003 PTC
XX公司 Moldesign Solution
(331 Project)
Project Team: Name Anderson Tsai
Role PM,IC
Email atsai@
Voice mail 2494
XX Company Before Implementation
❖Experience : The mold design experience (PTC can not control)
❖Unexpected Factors : Bad quality of model from source
➢Bad quality of model will need time to fix(PTC can not control)
❖ Tool skill : ➢ Pro/E Modeling Skill , Moldesign Skill , 2D Skill ➢ Improve the design process (Team Work)
❖Environment Standardize : ➢ Library Should be constructed completely ➢ Build up the design environment (Mapkey,Icon……)
2~3 day
Drawing (1per.)
8 days
3 days
65% time saving: ???
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© 2003 PTC
PTC’s Challenge for “331”
➢Tool Skill+Environment Standardize+Experience–Unexpected Factors