•传统技术即可实现。
• No microbiological problems. Microorganisms are in the drink, but their growth is hindered by: - C02 - Preservatives 防腐剂 - high acidity 高酸环境
•无菌冷灌装经过发展，越来越容易管理，而且得益于瓶重的减轻，生产成本具有优势。另外， 冷灌装对瓶型要求不高，客户可以比竞争者提供更加广泛的产品设计而迎合市场。
• The market of low acidity soft drinks excludes hot filling.
PROCOMAC can provide both types of line adapting them to the personal requirements of the customer.
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Aseptic filling line presentation
Remarks
• Hot filling and aseptic filling are both consolidated technologies that are suitable to enter the profit-making market of new generation soft drinks.
由于没有防腐剂，产品中就不能含有微生物，否则它们的生长会影响饮料特性，甚至危害人 体健康。
Urgent microbiological concerns:
微生物问题如何解决：
The soft drink must be filled in sterile conditions
在无菌环境下灌装饮料
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Aseptic filling line presentation
•产品的品质实际上就是一个结合体，这个结合体能够满足消费者的各种喜好。这些喜好由消费 群体的口味和发展潮流来决定。
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Aseptic filling line presentation
SOFT DRINK PRODUCERS
must follow the trends set by the market; 软饮料厂家需要迎合市场潮流推出合适的产品； can sell their product in new market areas, only if they have the technology required to produce the soft drink in question. 软饮料厂家当获得新的尚未普及的生产技术后，可以推出新产品 占领新的市场。
ASEPTIC FILLING无菌灌装
• Relatively new technology 相对较新的技术
• High initial investment 高初期投资
• Low cost of standard bottle and cap 材低成本 包
• Bottle shape and size can be customised 可 以更改瓶型及容量 • Minimum product abuse, maximum product freshness 不会造成产品浪费，维持产品的新 鲜口味 • The line must be operated by personnel with a suitable level of specialisation 需要接受过特 殊培训的人员进行操作
•热灌装和冷灌装都是可靠的灌装技术，都适合用于商业生产。
• It is essential to calculate the number of bottles desired to commit to this market.
•对市场容量的估计是很重要的。
• Hot filling is easier to manage and is useful when small yearly production levels are required or new markets need to be tackled.
Aseptic filling line presentation
ASEPTIC FILLING LINE
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Aseptic filling line presentation
• Usually SOFT DRINKS are not considered as food although they have calories and nutritional factors. They are mainly used to meet the need for a taste, a desire for something pleasant.
PROCOMAC公司完全可以按照客户要求，提供两种灌装方式中适合客户的任意方式。
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Aseptic filling line presentation
STERILITY
无菌性
The total absence of microbiological life.
Nowadays there are TWO widely used 目前有两种广泛应用的灌装技术
TECHNOLOGIES
to produce these soft drinks
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Aseptic filling line presentation
Hot Filling热灌装
The soft drink is pasteurised by bringing it at high temperatures (>90° C). Still hot, it is conveyed to the filler where it is filled still hot. 软饮料物料经过巴氏杀菌后，以高于90摄氏度的状态输送到灌装机 并进行灌装。 High temperatures reduce the risk of re-contaminating the soft drink and are used to perform a heat treatment of the container. 高温将降低污染的风险，同时对包材进行杀菌 The filled bottles are sealed, after which they are cooled with cold water through an external shower (COOLING TUNNEL). 灌装后的产品在密封的情况下，经过外部冷却通道降温。
•尽管软饮料含有热量和营养成分，但人们一般不会把它们看作食品。它们主要是在口味和某些 方面去迎合消费者，使人们感到舒适。
• Based on the above, consumers increasingly tend to prefer QUALITY over COST when selecting a soft drink.
•没有微生物问题。微生物存在于饮料中，但生长受到抑制。
• The production volume may be the only concern.
•需要考虑的只有灌装液位的问题。
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Aseptic filling line presentation
THE NEW MARKET 新兴市场
Requires no preservatives (as they are perceived as hazardous for health) 要求无防腐剂（对人体有害） Requires still soft drinks 要求不含气的饮料
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Aseptic filling line presentation
HISTORICAL MARKET: H.A. CARBONATED DRINKS including PRESERVATIVES 传统市场：碳酸饮料，含防腐剂
• Accessible with traditional technology.
•热灌装更易于控制，适合于低产量的生产以及新产品早期占领市场。
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• Aseptic technology has currently become easier to manage and is advantageous because of the low cost of the bottle. In addition, it gives the opportunity to customise the bottle, thus offering wider differentiation from competitors and making the product moline presentation HOT FILLING热灌装
• Tested and reliable technology 经过验证的可靠的技术
• Low initial investment 较低的初期投资
• High cost of bottle and cap 包材高成本 • Bottles with standard shape and size only 只 能使用标准化的瓶型 • High product stress (especially with recycling) 瓶身强度高（适合回收） • The line can be operated by personnel with a low level of specialisation 可由较低专业级别 的人员进行设备操作
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Aseptic filling line presentation
Aseptic Filling无菌灌装
The soft drink is treated by bringing it to high temperatures, immediately after which it is cooled. 软饮料物料经过高温杀菌后，立即冷却 The soft drink risks being re-contaminated. For this reason, any equipment and subsequent production process must be sterile until the container is sealed. 这样杀菌后，物料存在2次污染的风险。所以，设备的内表面以及其 它相关工序都要维持无菌状况并直到容器密封好。 The container must be sterilised separately. 包材也必须要经过单独的杀菌过程。