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CAD、CAM与数控加工综合实训报告书

1.1 零件CAD由零件建模所得到的模具上模体图(建模的大致过程、截取几个关键的过程图)试用UG建模后,导出igs格式的文件。

1.2零件加工工艺设计1.2.1 确定毛坯类型1)铣削零件毛坯类型:圆柱 2)零件材料:塑料 3)制造方法:铣削 1.2.2 数控加工工艺分析 1.工艺分析如图所示,零件外形规则。

工件复杂程度一般,包含了平面、圆弧表面,选用机用虎钳装夹工件,采用试切法对刀,找正工件X 、y 轴零点。

根据零件图样要求给出加工工序为:1:铣端面选用M50的面铣刀2:粗铣外形1 选用M16的端铣刀3:粗铣外形2 选用M8的球铣刀4:精铣外形1 选用M8的球铣刀5:精铣外形2 选用M8的球铣刀6:残料清角选用M8的球铣刀1. 3 零件CAM1.3.1刀具路径的生成小组任务分配情况平面铣削张腾04曲面粗加工挖槽刘先慧03曲面粗加工登高外形胡龙05曲面精加工环绕等距杨永赟06曲面精加工等高外形龚箭02残料清角①铣端面:加工方式:平面铣削;刀具选择:M50 面铣刀;切削参数:进给率400、提刀速度800、主轴转速800加工预留量0.8最大Z轴进给1.0加工面:铣端面参数选项卡②曲面粗加工挖槽加工方式:平行铣削,双向切削;刀具选择:M10平刀;切削参数:进给率400、主轴转速800、加工预留量0、Z轴最大进给量2.0。

加工面:曲面粗加工挖槽参数选项卡③曲面粗加工:加工方式:等高外型;刀具选择:M16端铣刀;切削参数:进给率400、Z轴最大进给量2.0、提刀速度1000、主轴转速1200、加工预留量0最大切削间距0.2加工面:曲面粗加工等高外形参数选项卡④曲面精加工I:加工方式:环绕等距;刀具选择:M8球刀;切削参数:进给率300、Z轴最大进给量2.0、提到速度1000、主轴转速1200、加工预留量0、最大切削间距0.2、封闭式轮廓方向为顺时针;加工面:曲面精加工环绕等⑤曲面精加工II:加工方式:等高外型;刀具选择:M8球铣刀;切削参数:进给率300、Z轴最大进给量2.0、提到速度900、主轴转速1200、加工预留量0、最大切削间距0.5。

加工面:曲面精加工等高外形参数选项卡⑥残料清角加工方式:残料清角;刀具选择:M8球铣刀;切削参数:进给率300、Z轴最大进给量2.0、提到速度900、主轴转速1200、加工预留量0、最大切削间距0.5。

加工面:曲面精加工残料清角参数选项卡1.3.2 加工程序的生成1.4 CAM程序清单通过后置处理产生NC加工程序,按华中HNC-21M系统编程格式编辑经后置处理所产生的程序。

①曲面粗加工等高外形:工步三由于程序过长中间省略部分%O0003N100 G0 G17 G40 G49 G80 G90N102 G91G28 Z0.N104 S1600 M3N106 G0 G90 G54 X-52.515 Y-16.15N108 Z2.8N110 Z.8N112 G1 Z-.2 F100N114 X-52.436 Y-16.284 F600.N116 X-52.071 Y-16.801N118 X-51.985 Y-16.92N120 X-51.581 Y-17.406N122 X-51.14 Y-17.859N124 X-50.557 Y-18.371N126 X-50.051 Y-18.749N128 X-49.515 Y-19.086N130 X-49.397 Y-19.154N132 X-48.836 Y-19.448N134 X-48.255 Y-19.696N136 X-47.534 Y-19.939N138 X-46.92 Y-20.093N140 X-46.297 Y-20.198N142 X-46.179 Y-20.215N144 X-45.517 Y-20.272N146 X-44.876 Y-20.277N148 X-23.311N150 Y-20.513N152 X-23.268 Y-21.214N154 X-23.18 Y-21.84N156 X-23.012 Y-22.603N158 X-22.827 Y-23.207N160 X-22.594 Y-23.795N162 X-22.528 Y-23.938N164 X-22.25 Y-24.505N166 X-21.927 Y-25.05N168 X-21.563 Y-25.566N170 X-21.463 Y-25.693 N172 X-21.06 Y-26.179 N174 X-20.618 Y-26.633 N176 X-20.143 Y-27.049 N178 X-20.016 Y-27.149 N180 X-19.51 Y-27.527 N182 X-18.974 Y-27.864 N184 X-18.414 Y-28.157 N186 X-18.272 Y-28.223 N188 X-17.69 Y-28.472 N190 X-17.091 Y-28.673 N192 X-16.478 Y-28.827 N194 X-16.332 Y-28.858 N196 X-15.709 Y-28.963 N198 X-15.024 Y-29.021 N200 X-14.377 Y-29.027 N202 X14.41 Y-29.026N204 X15.111 Y-28.978 N206 X15.736 Y-28.884 N208 X15.882 Y-28.852 N210 X16.497 Y-28.709 N212 X17.1 Y-28.517N214 X17.685 Y-28.278 N216 X17.828 Y-28.212 N218 X18.393 Y-27.928 N220 X18.933 Y-27.6N222 X19.446 Y-27.231 N224 X19.573 Y-27.131 N226 X20.055 Y-26.722 N228 X20.503 Y-26.276 N230 X20.915 Y-25.796 N232 X21.015 Y-25.67N234 X21.388 Y-25.159 N236 X21.719 Y-24.62N238 X22.006 Y-24.057 N240 X22.072 Y-23.915 N242 X22.315 Y-23.331 N244 X22.51 Y-22.729N246 X22.657 Y-22.114 N248 X22.688 Y-21.969 N250 X22.786 Y-21.344 N252 X22.835 Y-20.714 N254 X22.839 Y-20.644 N256 X22.844 Y-20.276N258 X31.752N260 X32.451 Y-20.228 N262 X33.076 Y-20.134 N264 X33.216 Y-20.105 N266 X33.832 Y-19.961 N268 X34.435 Y-19.769 N270 X35.02 Y-19.531N272 X35.154 Y-19.472 N274 X35.719 Y-19.187 N276 X36.259 Y-18.859 N278 X36.891 Y-18.404 N280 X37.373 Y-17.995 N282 X37.821 Y-17.549 N284 X37.917 Y-17.442 N286 X38.328 Y-16.962 N288 X38.701 Y-16.451 N290 X38.738 Y-16.394 N292 X39.069 Y-15.855 N294 X52.246 Y6.97N296 X52.534 Y7.533N298 X52.776 Y8.118N300 X52.82 Y8.228N302 X53.015 Y8.83N304 X53.162 Y9.445 ……N1714 X20.276 Y-30.897 N1716 X20.841 Y-30.613 N1718 X21.381 Y-30.285 N1720 X21.894 Y-29.916 N1722 X22.159 Y-29.717 N1724 X22.641 Y-29.308 N1726 X23.09 Y-28.862 N1728 X23.501 Y-28.383 N1730 X23.7 Y-28.118N1732 X24.073 Y-27.607 N1734 X24.404 Y-27.068 N1736 X24.691 Y-26.505 N1738 X24.737 Y-26.396 N1740 X24.772 Y-26.321 N1742 X25.014 Y-25.737 N1744 X25.246 Y-25.016 N1746 X25.394 Y-24.401 N1748 X25.499 Y-23.735 N1750 X25.502 Y-23.691N1754 X25.567 Y-23.015N1756 X33.016N1758 X33.647 Y-22.97N1760 X33.963 Y-22.93N1762 X34.588 Y-22.836N1764 X35.204 Y-22.692N1766 X35.807 Y-22.5N1768 X36.694 Y-22.138N1770 X37.258 Y-21.854N1772 X37.799 Y-21.526N1774 X38.312 Y-21.156N1776 X38.57 Y-20.957N1778 X39.052 Y-20.548N1780 X39.5 Y-20.102N1782 X39.912 Y-19.623N1784 X40.105 Y-19.369N1786 X40.478 Y-18.858N1788 X40.809 Y-18.319N1790 X54.649 Y5.653N1792 G0 Z-5.88N1794 Z-3.88N1796 Z2.981N1798 X50.134 Y22.462N1800 Z-3.88N1802 Z-5.88N1804 G1 Z-6.88 F100N1806 X49.946 Y22.498 F600. N1808 X49.265 Y22.573N1810 X49.243N1812 X49. Y22.598N1814 X48.368 Y22.616N1816 X25.564N1818 X25.558 Y22.784N1820 X25.552 Y22.833N1822 X25.549 Y22.905N1824 X25.474 Y23.533N1826 X25.446 Y23.724N1828 X25.322 Y24.344N1830 X25.149 Y24.952N1832 X25.116 Y25.041N1834 X25.085 Y25.141N1836 X24.865 Y25.734N1838 X24.545 Y26.422N1842 X23.881 Y27.497 N1844 X23.682 Y27.762 N1846 X23.289 Y28.257 N1848 X22.857 Y28.719 N1850 X22.39 Y29.146N1852 X21.83 Y29.58N1854 X21.627 Y29.733 N1856 X21.099 Y30.08N1858 X20.545 Y30.386 N1860 X19.969 Y30.646 N1862 X19.919 Y30.665 N1864 X19.784 Y30.726 N1866 X19.189 Y30.94N1868 X19.07 Y30.978N1870 X18.46 Y31.144N1872 X17.798 Y31.269 N1874 X16.898 Y31.367 N1876 X16.266 Y31.385 N1878 X-16.901N1880 X-17.532 Y31.353 N1882 X-17.844 Y31.317 N1884 X-18.471 Y31.235 N1886 X-19.09 Y31.105 N1888 X-19.697 Y30.926 N1890 X-19.77 Y30.897 N1892 X-19.885 Y30.861 N1894 X-20.476 Y30.635 N1896 X-21.161 Y30.309 N1898 X-21.709 Y29.993 N1900 X-22.229 Y29.634 N1902 X-22.494 Y29.435 N1904 X-22.985 Y29.036 N1906 X-23.442 Y28.6N1908 X-23.864 Y28.129 N1910 X-24.446 Y27.361 N1912 X-24.788 Y26.83 N1914 X-25.087 Y26.273 N1916 X-25.422 Y25.509 N1918 X-25.63 Y24.912 N1920 X-25.667 Y24.793 N1922 X-25.827 Y24.181 N1924 X-25.945 Y23.518 N1926 X-25.952 Y23.454N1930 X-26.037 Y22.665N1932 X-26.038 Y22.616N1934 X-33.317N1936 X-33.948 Y22.585N1938 X-34.892 Y22.463N1940 X-35.51 Y22.332N1942 X-36.117 Y22.153N1944 X-36.707 Y21.927N1946 X-37.008 Y21.803N1948 X-37.579 Y21.531N1950 X-38.126 Y21.214N1952 X-38.647 Y20.856N1954 X-38.904 Y20.657N1956 X-39.395 Y20.258N1958 X-39.853 Y19.821N1960 X-40.275 Y19.35N1962 X-40.851 Y18.593N1964 X-41.193 Y18.062N1966 X-54.675 Y-5.29N1968 X-54.778 Y-4.251N1970 Z-8.55 F100N1972 X-41.544 Y18.67 F600. 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