MIG 1000 便携式钢轨断面测量仪设备操作维护手册2009年4月21日手册编号 P/N 13832R2-OTM版本号 1.10版权所有。

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MIG 1000 是MERMEC Group公司的注册商标.Windows 2000和Windows XP是微软公司的注册商标. 本文档中其他任何商标均来自各自的制造商.© Copyright 2006-2009 by MERMEC Group 版权所有，违者必究.MERMEC Groupvia Oberdan,7070043 Monopoli (BA)Italy080 8876570PROPRIETARY INFORMATION:This document contains information proprietary to MERMEC Group This information may not be distributed without the written authorization of an officer of MERMEC Group 目录第一章介绍1.1 概述..........................................................................................................................1-11.2 测量技术..................................................................................................................1-11.3 应用..........................................................................................................................1-11.3.1 标准钢轨对比................................................................................................1-21.3.2 轨型“前后” 对比...........................................................................................1-21.3.3 打磨断面对比................................................................................................1-3第二章使用安全2.1 警告..........................................................................................................................2-12.2 产品标签..................................................................................................................2-12.2.1 出光孔标签....................................................................................................2-22.2.2 认证标签........................................................................................................2-32.2.3 警告标签........................................................................................................2-32.2.4 厂商信息标签................................................................................................2-32.3 安全装置..................................................................................................................2-32.4 激光功率..................................................................................................................2-4第三章操作3.1 设备安装..................................................................................................................3-13.1.1 无护轨安装....................................................................................................3-23.1.2 有护轨安装....................................................................................................3-33.1.3 正线磨损严重并有护轨时的安装................................................................3-43.2 启动系统..................................................................................................................3-43.3 采集断面..................................................................................................................3-53.4 编辑断面..................................................................................................................3-53.5 保存断面..................................................................................................................3-63.6 查看已保存断面......................................................................................................3-63.7 定义对比断面..........................................................................................................3-63.8 更改阈值设定..........................................................................................................3-7Table of ContentsPROPRIETARY INFORMATION: This document contains information proprietary to MERMEC Group This information may not be distributed without the written authorization of an officer of MERMEC Group 3.9 将断面数据复制到台式机.......................................................................................3-73.9.1 USB 连接........................................................................................................3-83.9.2 串口连接........................................................................................................3-83.10 电池充电................................................................................................................3-8第四章 MIG 1000 的菜单4.1 菜单列表..................................................................................................................4-1 4.2 文本和数字输入......................................................................................................4-5 4.3 主菜单......................................................................................................................4-7 4.4 断面屏幕..................................................................................................................4-8 4.5 回放屏幕..................................................................................................................4-9 4.5.1 钢轨类型选择菜单......................................................................................4-12 4.5.2 断面和回放缩放屏幕..................................................................................4-13 4.5.3 对比断面调整..............................................................................................4-14 4.5.3.1 标准对比断面调整........................................................................4-14 4.5.3.2 打磨对比断面调整........................................................................4-14 4.5.4 事件输入屏幕..............................................................................................4-15 4.5.5 举例－打磨对比断面..................................................................................4-16 4.6 设置菜单................................................................................................................4-17 4.6.1 功能菜单......................................................................................................4-18 4.6.1.1 诊断菜单........................................................................................4-20 4.6.2 打磨图菜单..................................................................................................4-21 4.6.2.1 轨头坐标－距离............................................................................4-21 4.6.2.2 轨头坐标－角度............................................................................4-21 4.6.2.2.1 公差表菜单......................................................................4-24 4.6.3 自动事件菜单..............................................................................................4-26 4.6.4 编辑事件标签菜单......................................................................................4-27 4.6.4.1 事件类别选择................................................................................4-28 4.7 文件管理菜单........................................................................................................4-29 4.7.1 文件选择菜单..............................................................................................4-30 4.7.2 文件删除菜单..............................................................................................4-31 4.7.3 文件传输菜单..............................................................................................4-31 4.8 对设备进行软件升级............................................................................................4-31 第五章设备维护 5.1 检查标定..................................................................................................................5-1 5.2 清洁出光孔 ............................................................................................................5-3 5.3 清洁显示器 .............................................................................................................5-3 5.4 清洁金属外壳 .........................................................................................................5-3 第六章维修服务 6.1 厂商服务..................................................................................................................6-1Table of Contents第七章运输与储存7.1 储存箱......................................................................................................................7-17.2 运输措施..................................................................................................................7-2第八章 Windows2000/XP软件8.1 软件安装..................................................................................................................8-18.1.1 WinEZ3..........................................................................................................8-18.1.2 对比断面........................................................................................................8-28.2 文件选择菜单..........................................................................................................8-28.3 WinEZ3主界面.........................................................................................................8-38.3.1 断面窗口........................................................................................................8-38.3.2 打磨窗口........................................................................................................8-48.3.3 主工具栏........................................................................................................8-58.4 WinEZ3对话窗口.....................................................................................................8-68.4.1 打印窗口........................................................................................................8-68.4.2 文件传输窗口................................................................................................8-78.4.2.1 串口连接模式..................................................................................8-78.4.2.2 压缩模式..........................................................................................8-88.4.2.3 USB连接模式..................................................................................8-88.4.3 事件窗口........................................................................................................8-98.4.3.1 编辑事件类别..................................................................................8-98.4.3.2 编辑事件标签..................................................................................8-98.4.3.3 增加事件..........................................................................................8-98.5 手工对齐................................................................................................................8-108.6 公差表....................................................................................................................8-118.6.1 增加新表......................................................................................................8-128.6.2 删除表..........................................................................................................8-128.6.3 移动表..........................................................................................................8-128.7 WinEZ3菜单结构...................................................................................................8-138.8 环境参数设置........................................................................................................8-158.9 Ascii选项................................................................................................................8-15附录 A 系统技术规范A.1 尺寸及重量.............................................................................................................A-1A.2 温度.........................................................................................................................A-1A.3 功率.........................................................................................................................A-1A.4 数据存储.................................................................................................................A-1A.5 处理器.....................................................................................................................A-2A.6 激光器.....................................................................................................................A-2A.7 视频照相机.............................................................................................................A-2A.8 附件产品号.............................................................................................................A-2PROPRIETARY INFORMATION:This document contains information proprietary to MERMEC Group This informationmay not be distributed without the written authorization of an officer of MERMEC GroupTable of Contents附录 B 断面轮廓说明B.1 测量点.....................................................................................................................B-1B.2 断面轮廓的重叠.....................................................................................................B-1B.3 轮廓线缺失.............................................................................................................B-1B.4 打磨专用模板.........................................................................................................B-1B.5 标定检查部件.........................................................................................................B-2附录 C 故障检修手册C.1 试图采集断面时出错.............................................................................................C-1C.2 文件传输的故障检修.............................................................................................C-2PROPRIETARY INFORMATION:This document contains information proprietary to MERMEC Group This informationmay not be distributed without the written authorization of an officer of MERMEC Group文档图片列表图 1-1. 标准钢轨对比..........................................................................................1-2 图 1-2. 两点对齐打磨断面..................................................................................1-3 图 1-3. 带有打磨角度的断面对比. ...................................................................1-4 图 1-4. 带有公差表的断面对比..........................................................................1-4图 2-1. 标签位置..................................................................................................2-2 图 2-2. 出光孔标签..............................................................................................2-2 图 2-3. 认证标签..................................................................................................2-3 图 2-4. 警告标签..................................................................................................2-3 图 2-5. 厂商信息标签..........................................................................................2-3图 3-1. MIG 1000放置在无护轨钢轨上.............................................................3-2 图 3-2. MIG 1000放置在有护轨钢轨上.............................................................3-3 图 3-3. MIG 1000放置在有护轨且正线磨损严重的钢轨上.............................3-4 图 3-4. MIG 1000终端连接.................................................................................3-7图 4-1. 文本输入..................................................................................................4-5 图 4-2. 数字键盘..................................................................................................4-6 图 4-3. 主菜单......................................................................................................4-7 图 4-4. 断面屏幕..................................................................................................4-8 图 4-5. 回放屏幕#1..............................................................................................4-9 图 4-6. 回放屏幕#2............................................................................................4-11 图 4-7. 钢轨类型选择菜单................................................................................4-12 图 4-8. 缩放－标准断面对比............................................................................4-13 图 4-9. 缩放－打磨断面对比............................................................................4-13 图 4-10. 对比断面调整屏幕................................................................................4-14 图 4-11. 事件输入屏幕........................................................................................4-15 图 4-12. 回放屏幕－打磨对比断面....................................................................4-16 图 4-13. 设置菜单................................................................................................4-17 图 4-14. 功能菜单................................................................................................4-18 图 4-15. 诊断菜单................................................................................................4-20PROPRIETARY INFORMATION:This document contains information proprietary to MERMEC Group This informationmay not be distributed without the written authorization of an officer of MERMEC GroupList of Figures图 4-16. 打磨图菜单............................................................................................4-21 图 4-17. 打磨图菜单－角度................................................................................4-22 图 4-18. 角度测量打磨对比断面........................................................................4-23 图 4-19. 角度测量公差表菜单............................................................................4-24 图 4-20. 含公差表打磨对比断面........................................................................4-25 图 4-21. 自动标志菜单........................................................................................4-26 图 4-22. 编辑事件标签菜单................................................................................4-27 图 4-23. 事件类别菜单........................................................................................4-28 图 4-24. 文件管理菜单........................................................................................4-29 图 4-25. 文件选择菜单........................................................................................4-30 图 4-26. 文件删除菜单........................................................................................4-31图 5-1. 安装标定检查块......................................................................................5-2图 7-1. MIG 1000及储存箱.................................................................................7-1图 7-2. 储存箱分布图..........................................................................................7-2图 C-1. 一个良好的断面.....................................................................................C-2PROPRIETARY INFORMATION:This document contains information proprietary to MERMEC Group This informationmay not be distributed without the written authorization of an officer of MERMEC Group第一章介绍1.1 概述MIG 1000是一套用来测量钢轨接触面的便携式设备，是一套可以用电池驱动的、手持式的、能提供准确可靠的、非接触式钢轨断面的设备。