300 250
60
0,1225 0,25
Inconel turning
Tinalox InoCon Ferrocon
Flank Wear (µm)
200 150 100 50 0 0 200 400 600 800 1000 1200 1400
1600
1800
2000
Cutting length L (m)
Zecha „Quality Line“ Outstanding price-/performance ratio for standard applications
024 // <Author>
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The Right Tool for CFRP
025 // <Author>
03 // <Author>
80.000 tools/day
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溅射技术较电弧技术的优势
电弧技术 溅射技术
优势 - 沉积速率快 - 结构简单 -金属离化率高 -绕镀性好
劣势 -液滴，表面粗糙 -残余应力大 -沉积厚涂层受限
优势 -表面光滑、无液滴 -灵活 -无残余应力 -可沉积厚涂层
PVD Sputtering
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业务范围
Job Coating Service
Technology Transfer
24/7 service production in Würselen (Aachen) 35 PVD and 12 diamond machines ≈ 150.000 round tools/months ≈ 1 – 1,5 Mio cutting inserts/months
HiPIMS-TiAlN: less defects, no delamination
08 // <Author> www.cemecon.de
HiPIMS 的优势（厚度均匀性）
Source: IOT Aachen 09 // <Author> www.cemecon.de
HiPIMS 的优势（小径刀）
019 // <Author>
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Diamond Coated Tools
020 // <Author>
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Diamond Coated Tools
CVD diamond coating typ. 6-20 µm
021 // <Author>
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劣势 - 沉积速率低 -金属离化率低 -绕镀性差
04 // <Author>
www.cemecon.de
VD涂层与电弧涂层 CemeCon PVD Sputter Process 高能离子溅射工艺
ARC - Prozess 电弧工艺
• smooth surfaces • 光滑的表面结构 • droplet free and high density • 无液滴和微孔
wear max. wear AlTiN Saturn InoCoN
Wear [µm]
80 60 40 20 0
Cutting data: n= 3813 1/min, Vc= 80 m/min, Vf= 446 mm/min, fz= 0,035, ap= 5mm, ae= 3mm t = 34min, wet
011 // <Author>
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Hitachi: Si-containing coatings for micro-tools
012 // <Author>
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HiPIMS的优势（更好的附着力）
InoCon® – Si doped – outstandingly high 120 N scratch FerroCon® – AlTiN – 130 N
FerroCon recommended for Inconel
015 // <Author> www.cemecon.de
InoCon: Hard Milling
Workpiece material: 1.2379 (X153CrMoV12) , 62 HRC Tool: Ø6mm ballnose endmill Cutting data: n= 6366 1/min, Vc= 120 m/min, Vf= 1655 mm/min, zf= 0,13, ap= 0,1mm, ae= 0,1mm t = 100min, dry TiAlSiN State-of-the-art 71 µm wear Flank side Flank side InoCon 19 µm wear
05 // <Author> www.cemecon.de
赛利PVD涂层与电弧涂层
电弧涂层工艺 溅射涂层工艺
PVD 溅射工艺 极光滑的刀具表面 完好的切削刃
06 // <Author>
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HiPIMS的优势 电弧 CemeCon 溅射 溅射 = 光滑
竞争者 HiPIMS
炙热并且稠密的等离子体
014 // <Author>
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FerroCon vs. InoCon, Inconel Turning
Finishing
Cutting conditions Value Units m/min mm/rev mm
Speed
Feed rate Depth of cut
CemeCon HiPIMS
低应力 厚涂层
07 // <Author>
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HiPIMS 的优势（小径刀）
B75 ø0,075mm B75 ø0,075mm
Competitor: Defects and delamination
B75 ø0,075mm
B75 ø0,075mm
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涂层材料表
026 // <Author>
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CemeCon patent EP 200002890
023 // <Author> www.cemecon.de
Graphite Machining
diamond coated tool with ball nose; product line 560 – High End Line
highest precision level, very fine surface quality due to the smooth diamond coating liftetime Zecha tool: > 1.000 min in Graphite type TTK50 liftetime was: 300 min
AlTiN
InoCon
InoCon: Wear is less and more uniform
017 // <Author> www.cemecon.de
InoCon: Stainless Steel Milling
70
Wear [µm]
60 52 µm 50 44 µm 40
Vc= 179 m/min ae= 1 mm ap= 5 mm
Endmill: Ø10 mm cutting length: 145 m CrNi (1.4571, V4A), dry
Hardlox
ICon
InoCon better than Hardlox
018 // <Author> www.cemecon.de
CVD Diamond Production at CemeCon
013 // <Author> www.cemecon.de
HIPIMS的优势
HIPIMS技术对用户的主要益处
N S
S N Source
N S
Me Me Me
• 对形状复杂的工件可获得更 加一致的涂层 • 加强的刻蚀 • 涂层附着力增强 • 涂层更加致密 • 涂层具有更高的硬度
Me+ Me+ Me+
Today‘s state of the art Ø 0,075 mm
HiPIMS for Ø 0,075 mm
010 // <Author> www.cemecon.de
Hitachi: Si-containing coatings for micro-tools Hitachi: Si-containing coatings for micro-tools
Morphology of Diamond Coatings standard (micro-cyrstalline) – smooth layer (nano-cyrstalline)
022 // <Author>
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Multilayer Diamond Coatings for Cutting Tools
Rake side
Rake side InoCoN: less wear + more uniform
016 // <Author>
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InoCon: Stainless Steel Milling
120 100
Workpiece material: 1.4301 Tool: Ø8mm endmill