WELDING PROCEDURE SPECIFICATION(WPS)焊接工艺规程Yes[√] PREQUALIFIED免除评定QUALIFEID BY TESTING试验评定√or PROCEDURE QUALIFICATION RECORDS或工艺评定记录(PQR)Yes[ ]焊接方法welding process焊接方法welding process:自动埋弧焊(SAW)预热Preheat预热温度Preheat Temp.Min手工/机械manual/machine 自动/半自动: /semi-auto接头形式j oint type 机械machine自动auto层间温度Interpass Temp 加热方法Preheat Process::---焊接位置p osition接头joint type:Butt (25+25)mm衬垫backing: ---根部间隙Root opening: 0~1 mm背部清根B ack gouging: 6~8mm母材B ase material母材牌号m aterial spec: Q345B执行标准standard : GB/T 1591 -2008厚度thickness: 25mm焊丝welding wire牌号spec: EM13KAWS级别c lass:AWS A5.17焊丝直径welding wire spec Φ4 mm 焊接位置welding position: 1G角焊缝f illet weld:立焊方向v ertical progression: ---电特性e lectrical characteristics电流类型current type:DC极性power source:: EP过渡形式transfer mode: ---焊接技巧t echnique焊接层数welding layer: 5~6摆动方式weave bead:String 焊丝数量n umber of electrodes: 1焊丝间距electrode spacing:焊剂F lux c:焊丝伸出长度:wire extension20 mm牌号spec: F7AO-EH14(SJ101) AWS级别c lass:AWS A5.17保护气体Shielding gas类型:type ---混合比例composition: ---流量flow rate;焊枪角度w eld gun angle:86°焊丝角度wire angle: °焊后热处理p ostweld treatment 温度Temp.: ---加热方式h eat process: ---时间time: ---焊角Fillet weldlegmm焊道/层数Bead/layer焊接电流current焊接电压voltageV焊接速度welding接头详图Joint details送丝速度speedcm/min电流currentAcm/min255~6600~68036~4254~58speedWELDING PROCEDURE SPECIFICATION(WPS)焊接工艺规程Yes[ ] PREQUALIFIED免除评定QUALIFEID BY TESTING试验评定√or PROCEDURE QUALIFICATION RECORDS或工艺评定记录(PQR)Yes [√]Company Name公司名称：****钢结构股份有限公司Welding Precess(es) 焊接方法SAW Supporting PQR No辅助文件号HNJH-WPS-2014-005 JOINT DESIGN USED采用的接头设计Type类型: buttSingle weld单面焊缝[ ] Double weld双面焊缝[ X ] Backing衬垫: Yes用[ ] No不用[ X ]Backing Material衬垫材料:Root Opening根部间隙：1mmRoot face Dimension钝边尺寸5mmGroove Angle坡口角度: 50+-5°Radius (J-U)半径Back Gouging背部清根:Yes用[X ] No不用[ ] Method方法：气刨+ 磨光机BASE MATERIAL母材Material Spec材料规格. GB/T1591-2008Type or Grade类型或级别Q345BThickness厚度: 25mm+25mmGroove坡口Fillet角焊缝N/A Daimeter直径(Pipe管材) N/AFILLER METALS填充金属AWS SpecificationAWS规定A5.17AWS Classification类别EM13K Size尺寸φ4mm SHIELDING保护FluX焊剂F7AO-EH14(SJ101)Gas气体N/AComposition组分N/A Electrode-Flux(Class) Flow Rate Identification标示编号# HNJH-WPS-2014-005Revision修改0 Date日期5-1-2014 By修改人N/A Authorized by批准人Date日期Type类型–Manual手工[ ] Semi-Automatic半自动[ ] Machine机械[X ] Automatic自动[X ] POSITION位置Position of Groove坡口位置：1G Fillet角焊缝: Vertical Progression立焊方向:Up上行[ ] Down下行[ ] ELECTRICAL CHARACTERISTICS电特性Transfer Mode过度形式(GMAW)Short-Circuiting短路[ ] Globular熔滴[ ] Spray喷射[ ] Current电流:AC交流[ ]DCEP直流反转[X] DCEN直流正接[ ] Pulsed脉冲[ ]Power Source电源CC[ ] CV [X ]Other其他Tungsten Electrode钨极(GTAW)Size尺寸: N/AType类型:N/ATECHNIQUE技术Stringer or Weave Bead直线或横向摆动焊道: Stringer Multi-Pass or Single Pass (per side)多道或单道（每边）：Single-passNumber of Electrodes焊丝数：1Electrode Spacing焊丝间隔Longitudinal纵向N/ALateral横向N/AAngle角度N/AContact Tuble to Work Distance导电嘴到工件距离20mm Peening 锤击焊丝焊剂（等级）流率N/AGas Cup Size气体喷嘴尺寸N/AInterpass Cleaning道间清理POSTWELD HEAT TREAMENT焊后热处理PREHEAT预热Preheat Temp预热温度Min最低--- Max最高Interpass Temp道间温度Min最低--- Max最高---Temp温度Time时间WELDING PROCEDURE焊接工艺Pass or Weld Layer(s)焊道或焊层Pross方法Filler Metals填充金属Current电流Volts伏特Travel Speed焊接速度Joint Details接头详图Class等级Diam.直径Type&Polarity类型和极性(Amps)or Wire FeedSpeed安培数或送丝速度1SAW EM13Kφ4mm DCEP600-680A36-4254~58c m/m inProcedure Qualification Record (PQR)工艺评定记录（PQR）编号HNJH-WPS-2014-005Test Result试验结果VISUAL INSPECTION目检Appearance外观Undercut咬边acceptable Radiographic-ultrasonic examination射线-超声波检查acceptable RT report no 报告号: Result结果Piping Porosity管状气孔none UT report no报告号: Report :HT1401002CH00Result结果pass Convexity凸度none FILLET WELD TEST RESULTS角焊缝试验结果Test Date试验日期14-1-2014 Minimum size multiple pass Maximum size single pass Witnessed by见证人姜瑞龙最小尺寸多道最大尺寸单道Other Tests 其他试验Macroetch宏观腐蚀Macroetch宏观腐蚀1. 3. 1. 3.2. 2.All-weld-metal tension test全焊缝金属拉伸试验Tensile strength,拉伸强度psiYield point/strength屈服点/强度,psiElongation in 2in的伸长率, %Laboratory test no实验室编号.Welder`s name焊工姓名CA Clock no记时号. Stamp no印章号. T430321************Tests conducted by进行试验的实验室Guangdong JY Inspection Technology CO.,LtdTest number试验号HT1401002CH003Per经手人Tao Wang (***)We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded,and tested in accordance with the requirements of section 4of ANS/AWS D1.1/D1.1M, ( 2010(year)) Structural Welding Code-Steel.我们签字人，证明本记录所载正确无误，试验焊缝的制备、焊接和试验符合AWS D1.1M（2010年版）钢结构焊接规范第四章要求Signed签字Hunan Jinhai Steel Structure Co.,LtdManufacturer or Contactor制造商或承包商By 签署人Title职称Date日期QC.Manager 14-1-2014附检测报告。