Finance
Quality
IT
Supplier Parks
Short lead time Low shipping cost
Local supplier 1 Local supplier 2
Foreign supplier 3
Local supplier 3
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What is Ford Looking for in China?
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MP&L In-plant Work Process In( China example )
Customer demand Purchasing
(STA / Commercial) * Identify suppliers * Confirm price & commercial terms * Supplier cost reduction
July , 2003
0
Agenda
Introduction
Ford Motor Company Overview 福特汽车公司概况 Ford Material Planning & Logistics ( MP&L ) 福特汽车物流简 介
Ford China Operations Support
Products Customer satisfaction
M
P&L
Cost
Quality
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Ford Plant Operation Organization
President
M&SS
MFG
MP&L
Purch
PD
Finance
HR
PA/GA
IT (PL)
Remark : 1. Business process --- functional R/R 2. Communications --- critical to success 3. MP&L plays a key role through whole operation process
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Ford Motor In China
1913- Ford Model T car exported to China . 1928198019921994199519961997199820002001200120022003A Ford Sales/ Service branch was set in SH Launched visiting engineering program Ford set up rep office in China Ford started to set up 6 components JVs Ford Motor (China ) Ltd ( Holding company ) established . Ford acquired 20% equity from Jiangling Motor Ford Motor Credit Rep Office established in Beijing The 1st Ford Transit vehicle produced in JianglingMotor Ford increased to 30% equity of Jingling Motor Ford China launched conservation and environmental program. Ford Motor ( Tianjin ) International Trade Co. set up in FTZ. Ford 1st passenger car JV– Changan Ford was set up in Chongqing Ford Global Sourcing Center was established in Shanghai Changan Ford first 2 products Fiesta and Mondeo rolled off the line. 3
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MP&L Major Role for Ford China
Ford Credit China Representatives Office Ford Motor ( China ) Ltd (Holding Company ) - BU & parts, office stuffs I/E , customs , logistics - Annual auto show & other M&S events - MP&L strategy and cost analysis for new project - Maintain good relationships with Government officials like MOFTEC, CUSTOMS, .. - Country coordination with global resource Changan-Ford (50/50% CAF JV) Jiangling Motors Co. (Ford 30%)
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Plant MP&L Internal Organization Chart
MP&L Director/ Manager
Adm.Asst Systems support
Pre-Production Planning Mgr
Production Scheduling Mgr
Supply chain Management Mgr -Order release -Order track -Suppliers magnt -Emergency order -Supplier performance review
- I/E, Customs -logistics magnt -Logistics analysis -BU delivery
PD
M&S/ MFG
STA/ Purchasing Suppliers/ logistics LLP vendors
Suppliers/ MFG/ QLt
Suppliers/ dealers Customs, LLP , Logistics vendors
World Class Quality Cost Advantage, Delivered to Assembly All Parts Strong Export Track Record Commitment to Corporate Responsibility
Nanchang Chongqing
-Plant MP&L set up -Daily production & inbound outbound operation support Ford operations
Logistics integration for whole China Operations
Ford facts
100 years history – established in 1903. 1st car for normal people – Model T produced in 1908 with sales record of 15 million units 1st assembly line in the world in 1913 #4 on the Fortune 500 #4 on the Global 500 12% global market share 2nd largest manufacturer in world Over 375,000 employees worldwide 110 assembly and manufacturing sites worldwide in 40 countries
Our Logistics Target
1. Right time 2. Right parts 3. Right volume 4. Right place 5. Lowest cost 6. Every time
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Ford MP&L Impacts All Key Success Factors For Automotive Industry
Produced 7.7 Mn cars in 2001
2001 Production (number of units) Ford Mazda Volvo Mercury Lincoln Land Rover Jaguar Aston Martin 5,627,000 841,000 411,000 364,000 186,000 164,000 128,000 1,000
Local suppliers
Local parts supply Quality
Marketing & Sales Forecast
MP&L Planning
MP&L Ordering
MP&L Receiving
MP&L Line feeding
MFG Production
Veh time Low shipping cost
MP&L
JIT or frequent delivery
Foreign supplier 1
Product Developmen t Manufacturing
RDC
Ford trading company
Foreign supplier 2
- 福特汽车中国各企业的物流支持
Ford Global Sourcing Strategy and Launch Support
- 福特汽车在华全球采购战略的实施及相关物流支持
Optimal China Logistics Solution