AmphenolHV HV series connector and cable assembly&Application: high voltage and high current in hybrid car and electrical car cable assembly solutionAbout company1932Connecticut3050Amphenol was founded in 1932 andheadquartered in Connecticut, USA. As oneof the largest manufacturers of interconnectsolution, Amphenol has more than 50manufacturing facilities and a presence inmore than 30 countries. Amphenol canprovide interconnect solution to customersanywhere around the globe......IMA&IAmphenol Pcd Shenzhen Co.,Ltd. is the only one member company of Amphenol International Military & Aerospace and Rail & Mass Transit Industrial Corp., also we are the R & D, manufacture and sales centre in China built by Amphenol International Military & Aerospace and Rail & Mass T ransit Industrial Dept (For short: IMA). We extend and sale our corporation overseas company's products in China market..Amphenol is one of the system solution provider leader in HV& EV, for its high performance in Outlet charger & cable assemble solution, our products are reliable work well under high or low temp, vibration, limited space and other rugged environment, so we are famous in this industry, our customer all over the country, that is Chery Automobile, Wu Zhou Long Motor, Jianghuai Automobile, BYD Automobile, Geely Automobile, Changan Automobile, Nissan Motor, Changfeng Motor......Amphenol Pcd Shenzhen expects to deliver the best products and service to you.Amphenol121.Connector descriptionPlug drawingReceptacle drawingHVAmphenolRADSOK ®10000,-40125CIP673,click3000V AC5000V 60A~600A 210~185mmROHS34 Amphenol RADSOK 52."HV" series connector and cable assembly are typically developed in the application of automobile, especially for high voltage and high current in hybrid car and electrical car.Technical features DescriptionHigh rating current: design with our Amphenol patented Radsok socket contact technology to satisfy the highamperage transfer in the power cable, the strongest benefit is high performance in carrying capacity & mating cycle, up to 10000 times.Simple and operate well under limited space: connector design with push-pull coupling mechanism, easy to lock & unlock in limited space.Excellent electromagnetism shield: design with all around glue of the cable, could enhance the reliability of power cable& outer insulator, since the highly shock & vibration when driving.Operation temperature:-40 ~125C Sealing: IP67, in mated conditionScoop-proof, satisfy the battery or electric box needed.Metal push-pull system, locks with audible positive "click" High dielectric withstand voltage :3000V AC ( up to 5000V appointed p/n)Large product family: Rated current 60A~ 600A (cable 22section:10mm ~ 185mm )ROHS complaintAvailable in plug and receptacle for both male and female contactsGlue areaGlue design of cable back shellAmphenol Radsok socket contactCoupling mechanism drawing60A~600A210~185mm630V AC/DC (): 2000M min.: 3000V 5000V: -40~125C,150C: IP67: UL94-V0: 48, 96, (720)RoHS) ISO 6722-2006-40 125600V>5000VAmphenol/ElectricalRating current: 60A~ 600A2(cable section:10mm^2~185mm )Operating voltage: 630V AC/DC (higher voltage can becustomed)Insulation resistance: 2000M min.Dielectric withstand voltage: 3000V(appointed p/n up to 5000V) Available in shield & unshield typeEnvironmentalOperating temperature: -40~125C,short term to150CSealing: IP67Plastic inserts with flammability rating: UL94-V0Salt spray: 48 h, 96 h, (720hours on special request)ROHS complaintPower cableOil & temperature resistant,fire retardant cable( orange color), ISO 6722-2006 stanard, Operating temperature: -40~125C, Operating voltage: 600V, dielectric withstand voltage: >5000V Customer could provide cable, Amphenol responsible for assemble & back shell glue sealing.MaterialShell in Aluminium alloy with zinc,nickel,anodic oxidation plating.Contacts: Copper alloy, silver platingInsulator:Enhanced flame retardant thermoplasticSealing: Rubber(6)1. R72. R83. RADSOK 12~151) (7)3.Product family & ordering informationProduct familyRemark:1. R7 - Large shell, high withstanding voltage, for electric bus2. R8 - Compact shell, for electric car3. Radsok cable & rating current refer to P12-15.ContactsReceptacle(Flange mount receptacle or wall mount receptacle1HV0R4-1FHXHV0R6-1FHXHV0R7-1FHXHV0R8-1FHXHV0RA-1FHX1821252329.42427333136.53.53.54.54.54.5TBD101511.822.517.921262332.2TBD50.273.958.982.2TBD26.236.725.745Receptacle DimensionReceptacle backshell with crimp cable dimensionA B C D1D2L1Part number34UR6HV0R6-1FCU SS8)Chart 3 Receptacle with cooper block backshell dimensionChart 4 Alternate position codeRemark:U only available in R6 series - HVOR6-1FCU.How to confirm the alternate position SS: rotated from shell key, counterclockwise direction(Plugs are rotate from clockwise direction)Picture 8 Receptacle with right angle socket(HV0RA-1FC*-R)(Remark: Custom order available)(HV0RA-1FC*-R)2)(9)51. X 4SS2. 12~153. 1000mm 1500mm 2000mm HV1R6-1FCX-FG-20L20006mm Radsok 202)Plug with cable assemble and cable mount receptacle(cable assembly) ( Picture 9 )Chart 5 Cable mount receptacle(with cable)Remark:1. Different alternate position, the X in the part number will be decide by degree SS in chart 4.2. Cable and rating current please see Page 12-15.3. We supply standard cable length:1000mm,1500mm, 2000mm(For example: HV1R6-1FCX-FG-20L2000, cable mount receptacle,6mm Radsok socket contact with 20mm2 shield cable,2000mm in length), other cable length please contact Amphenol.61. X 4SS2. 12~153. 1000mm 1500mm 2000mm HV7R6-1MCX-FG-20L20006mm Radsok 2071 .X4SS 2.3. 12~15Chart 6 Straight plugChart 7 Right angle plugRemark:1. Different alternate position, the X in the part number will be decide by degree SS in chart 4.2. How the confirm the alternate position:degree start from the key with clockwise rotate3. Cable and rating current please see Page 12-15.Remark:1. Different alternate position, the X in the part number will be decide by degree SS in chart 4.2. Cable and rating current please see Page 12-15.3. We supply standard cable length:1000mm,1500mm, 2000mm(For example: HV1R6-1FCX-FG-20L2000, cable mount receptacle,6mm Radsok socket contact with 20mm2 shield cable,2000mm in length), other cable length please contact Amphenol.3) a)95~7b)10c)d)()e)3) Cable 2 ends are both plug(or cable mount receptacle) or terminal block.a) For cable 2 ends are plug or cable mount receptacle, part number please see Picture 9, mount dimension please see Chart 5-7.b) One end in plug(or cable mount receptacle), another end in crimp contact(Picture 10)c) For another end is terminal block, shield out cables available, please contact with Amphenol.d) For both 2 ends are plug(or cable mount receptacle) or terminal block, power cable outer will labeled orange color ripple pipe diameter.e) Others please contact Amphenol4. 1000mm 1500mm 2000mm HV9R8-1MCX-FG-35L20008mm Radsok 352000mm5.25HV9R8-1MCX-FG-... 4. We supply standard cable length:1000mm,1500mm, 2000mm(For example: HV9R8-1MCX-FG-35L2000, cable mount receptacle,8mm Radsok socket contact with 35mm2 shield cable,2000mm in length), other cable length please contact Amphenol.5.Cable section in 25mm2 or below is available, please select HV9R8-1MCX-FG-...223.6mm RADSOK 6~10mm , 6AWG(13.3mm ) (HV*R4)4.RADSOK4.Radsok socket contact with cable section and rating current223.6mm Radsok - 6-10mm ,6AWG (13.3mm ) cable ( HV*R4 Series)Rating current26mm RADSOK 16~25mm (HV*R6)Deratingkurve Radsok - OverviewRemark:The given electrical values correspond to a single contact. With the addition of a housing, an increased number of poles or other modifications the values must be adjusted downwards accordinglyTechnical data 26mm Radsok - 6-25mm cable ( HV*R6 Series)Rating current28mm RADSOK 35mm (HV*R8)28mm RADSOK50mm (HV*R7)Deratingkurve Radsok - OverviewRemark:The given electrical values correspond to a single contact. With the addition of a housing, an increased number of poles or other modifications the values must be adjusted downwards accordinglyTechnical data Rating current28mm Radsok - 35mm cable ( HV*R8 Series)28mm Radsok - 50mm cable ( HV*R7 Series)210mm RADSOK 70mm (HV*RA)Technical data 210mm Radsok - 70mm cable ( HV*RA Series)Rating current5.a.b.Power cable test reports & certificationHigh/low temperatureTemperature cyclec.d.e.VibrationImpactsSalt sprayOther test or certificated please contact Amphenol.BatteryBattery box BAmphenolPower distribution systemMotor controllor DCDCAir Cond -itionerMotorA Battery box AB C Battery box CPower distrib -ution boxAmphenolA Global CompanyAmphenol Pcd ShenzhenA5518108 0755-8173-80000755-8173-8180Email:info@。