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CFMAR06-007 设计生产验证计划和报告DesignProduction Verification Plan And Report_2011-8-18


CFMAR06-007
供应商 Supplier 42528 字牌 Nameplate 汽车零部件有限公司 工程师
Confirmed by Engineer
产品开发部 PD
供应商 Supplier
产品开发部 PD
系统名称 System or Subsystem 中英文名称 Name 原供应商Original supplier 总成 新供应商New supplier Assembly 原零件号Original part No. 新零件号New part No.
ok
Part
3
高低温 试验箱
2011/6/15 2011/6/30 2011/8/4 Temperature Impact Instrument
Shanghai SGS
/
1.7
热循环 Thermal Cycle (WSS-M1P83-D2)
The cycled part shall not show changes in appearance, such as warpage, deformation, cracks, or ok delamination per the print Engineering Tolerance dimensions.
未做(SHANGHAI SGS不能做,能否提供另外 的第三方实验室?)
Part
6
2011/6/15
2011/7/5
/
WSK-M4D836-A
Melt Flow Rate (ISO 1133/ASTM D 1238, 220 °C, 10 kg) Density (ISO 1183, Method A/ASTM D 792, Method A1) Tensile Strength at Max Load (ISO R 527/ASTM D 638M, 150 min x 10 x 4.0 +/- 0.2 mm specimen, 50 mm/min test speed) Flexural Modulus (ISO 178/ASTM D 790M, Method I, Procedure A, 80 x 10 x 4.0 +/- 0.2 mm specimen, 2 mm/min test speed, 64 mm support span, the radius of the loading nose 5.0 +/- 0.1 mm and of the supports 2.0 +/- 0.2 mm) 19~28 g/10 minutes 1.04~1.08 g/cm3
Part
3
2011/6/15
2011/7/5
2011/8/4
/
1.2.3
Min Rating 6
OK
Part
3
2011/6/15
2011/7/5
2011/8/4
/
1.2.4
碎石冲击 Stone Chip, 1.4 L (SAE J400, -20 °C +/- 2 & 23 +/- 2 °C)
Min Rating 5 B
Part
1
2011/6/15
2011/6/25
2011/8/4
库伦仪
Coulometric
Shanghai SGS
/
:
1 of 3
序号 Item
测试项目名称 Test/Name Source
接收标准 Acceptance Criteria
测试结果 Test Result
测试工程等级 Design Level Tested
1
WSS-M1P83-D2
外观 Appearance (WSS-M1P83-D2) 镀层附着力 Plating Adhesion (WSS-M1P83-D2) 网格测试 Scribe-Grid Test (ASTM B 571) (WSS-M1P83-D2) 热冲击 Thermal Shock (FLTM BI 107-05) 喷砂,抛丸 Grit Blast, Split Shot (FLTM BI 157-06) <5% plating removal ok The plated parts shall be free from surface imperfections. Parts shall match the approved Styling master sample for appearance from Color & Trim and the Approved Boundary Sample.
OK
Part
3
2011/6/15
2011/6/25
2011/8/4
Shanghai SGS
/
1.4
微孔数 Microporosity (FLTM BQ 103-06) (WSS-M1P83-D2)
ok
Part
1
2011/6/15
2011/6/25
2011/8/4
金相显微镜 Microscope
Shanghai SGS
Part
4
2.2
Peel Adhesion (FLTM BU 112-02, Method A)
The samples shall meet the adhesion requirements as received and after exposure to environmental aging conditions listed in standard The samples shall meet the adhesion requirements as received and after all cycle test.
设计/生产 验证计划和报告Design/Production Verification Plan And Report
长安福特马自达Changan Ford Mazda
项 目 Program C346 公司产品系统分类代码 CPSC code 中英文名称 Name 原供应商Original supplier 零部件 Component 新供应商New supplier 原零件号Original part No. 新零件号New part No.
The cycled part shall show no evidence of warpage, deformation, cracks, delamination or other failures to an extent that would affect its use in the ultimate assembly.
Part
3
2011/6/15
2011/7/5
工装
Fixture
Shanghai SGS Shanghai SGS
/
2.8 3 3.1 3.2 3.3
浸湿试验 Wet-Out (CETP): 01.18-L-401
Min,80% (The objective is to verify proper contact of the adhesively attached exterior ornamentation to the painted vehicle.)
样件数 Sample Size 要求 实际 Req Actua
开始时间 Start Timing 计划 实际 Sched Actual
完成日期 Completion Timing 计划 实际 Sched Actual
测试设备 Test Equipment
测试地点 Test Location
1.6
热循环-腐蚀测试 Thermal Cycle - Corrosion Test (WSS-M1P83-D2)
Part
6
高低温 试验箱
2011/6/15 2011/7/5 2011/8/4 Temperature Impact Instrument
Shanghai SGS
/
2 2.1
WSS-M11P65-A
Pluck Adhesion ≥450 KPa
胶带质保书 Quality guarantee 胶带质保书 Quality guarantee 胶带质保书 Quality guarantee 胶带质保书 Quality guarantee 胶带质保书 Quality guarantee
1.1
ok
Part
3
2011/6/15
2011/6/25
2011/8/4
目测 Visual
Zhongjun
Kevin Miao
1.2 1.2.1
Part Part 3
2011/6/15 2011/6/30 2011/8/4
小刀 Knife 喷砂机 Sand blaster 碎石冲击机 Stone impact instrument 库伦仪
Part
4
2.3
Shear Adhesion
Part
4
2.4
Liner Removal (ASTM D 1000 with exceptions below)
• As Received max, N/mm 0.5 • 1 h at 54 +/- 2 °C max, N/mm 0.5
Part
4
2.5
Holding Power, (FLTM BU 101-06, Method B, 100 h)
接收标准 Acceptance Criteria 测试结果 Test Result 测试工程等级 Design Level Tested 样件数 Sample Size 要求 实际 Req Actua 开始时间 Start Timing 计划 实际 Sched Actual 完成日期 Completion Timing 计划 实际 Sched Actual 测试设备 Test Equipment 测试地点 Test Location Supplier/PD engineer
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