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提升机选型计算

绞车提升能力计算已知:α=25ºL=960M f1=0.015 f2=0.2n=7 每米钢丝绳m P=2.129 ,车皮重600kg, 煤重850kg, 矸石重1600kg (1350KG)已知:电动机型号JR127-6型,电机额定功率Ne 185KW,滚筒直径2m,二级传动系数y=0.85,过负荷系数∮1.9,提升机最大提升速度V=3.14*2(滚筒直径)*979(转速)÷(60*30传动比)=3.42m/s。

一、绳端负荷:求Q j(提6个煤车)Qj=n .g(Sin25º+f1COS25º)+L.m P .g (Sin25º+f2 COS25º)=6*9.8(850+600)(0.423+0.015*0.906)+960*2.129*9.8(0.42 3+0.2*0.906)=37190 + 12093=49283N提4个矸石车时:Q j = n .g(Sin25º+f1COS25º)+L.m P .g (Sin25º+f2 COS25º) =4*(1600+600)*9.8*(0.423+0.015*0.906)+960*2.129*9.8*(0.423 + 0.2 * 0.906)=37617 + 12093=49710 N提5个矸石车时:Q j = n .g(Sin25º+f1COS25º)+L.m P .g (Sin25º+f2 COS25º) =5*(1600+600)*9.8*(0.423+0.015*0.906)+960*2.129*9.8*(0.423 + 0.2 * 0.906)=47022 + 12093=59115 N钢丝绳安全系数校验:1、提6个煤车时,查表得出6*7FC 24.5mm,公称强度1700Mpa钢丝绳破断拉力总和为378.5KN,所以钢丝绳安全系数:378.5KN ÷49.28KN = 7.68> 6.5 符合《煤矿安全规程》要求。

2、提4个矸石车时,查表得出6*7FC 24.5mm,公称强度1700Mpa钢丝绳破断拉力总和为378.5KN,所以钢丝绳安全系数:378.5KN ÷49.71KN = 7.6> 6.5 符合《煤矿安全规程》要求。

3、提5个矸石车时,查表得出6*7FC 24.5mm,公称强度1700Mpa钢丝绳破断拉力总和为378.5KN, ,所以钢丝绳安全系数:378.5KN ÷59.115KN = 6.4< 6.5 ,不符合《煤矿安全规程》要求。

一、电动机初选(按4个矸石车):Ns =Fc * Vmax / (1000 * Y) = 49710*3.5 /(1000 * 0.85)=204KW选JR127-6型电动机P=185KW, Ie=350A , Y=0.925 ,cos∮=0.925, λ=1.9, U2e=254V, I2e=462A, GD²=49kg/m²,Nd =980r/min, 所以Vmax = ∏D. Nd / 60t =3.14*2*980/60*30=3.42m/s二、提升电动机变位质量1、电动机 Gd =(Gd²)d.t²、Dg² = 49 *30²/2²=110252、天轮取Gt = 200KG3、提升机变位质量Gj = 8200KG4、钢丝绳变位质量Pk .Lk = 2.129*960 = 2043kg∑G = Qj + Gt +Gd + Gj =5317.6 +200 +11025 +8200=24742.6 变位质量∑M = ∑G/ g =24742.6 / 9.81 =2522(kg.s²/m)三、提升运动学计算取a0 = 0.3m /s²,a = 0.5m /s²,v0 = 1m /s²,1、初加速段t0 = v0 / a0 =1/0.3 =3.3(s)L0 = 1/2 * v0 * t0 =1/2 *1*3.3=1.65t01 = LL1 - L0 = 25-1.65 =23.3t01 = L01 / v0 =23(S)2、主加速度t1 = vmax – v0 / a1 = 3.42 – 1 /0.5 =4.84 (s)L1 =1/2 +( vmax + v0 ) =1/2*4.84*(3.42+1) =11(m)3、减速段t3 = t1 = 4.84(s)L3 = L1 = 11m4、末减速阶段t5 = t0 = 3.3 (s)L5 = L0 = 1.65m5、矿车在栈桥低速阶段L4 = LB - L5 = 30 – 1.65 = 33.35t4 = L4 / V 0 = 33.3 5(s)6、矿车在井筒等速运行L2 = Lt – (LL1 + L13 + L1 + L3)= 900 –(25 + 30 + 11 +11)= 823t2= L2 / V max = 823 / 3.42 = 240.6 (s)一次提升循环时间Tq = t0 + t01 +t1 + t2 +t3 + t4 + t5 + t§=3.3 + 23 + 4.84 + 240.6 + 4.84 + 33.35 + 3.3 + 25 = 338(s)=338/ 60 = 5.63 min四、提升动力学计算(按6个煤车)1、井底阶段提升开始时:F0=kn(Q2+Qk)(sinx +f1cosx)+Lt.Pk(sina+f2cosa)+ ∑m..ao =1.1*6*(600+850)(sin25+0.015*cos25°)+960*2.129(sin25° +0.2*cos25°)+2522*0.3=4174 + 1234 +756=6164初加速终了时F0´ = F0 - Pk . L0 .sina=6164– 2.129 *1.65 * sin25°=6162低等速开始F01 = F0´ - ∑m..ao= 6162 – 2522 * 0.3=5405低等速终了时F01´ = F01 - Pk . L01 . sina=5405 – 2.129 * 23.3 . sin25° =53842、井筒运行主加速开始时F1 = F01´ + ∑m..a1=5384 + 2522 * 0.5=6645主加速终了F1´= F1 - Pk . L1 . sina=6645 -2.129 * 11 * sin25=6635等速开始时F2 = F1´ - ∑m .a1= 6635– 2522 * 0.5=5374等速终了时F2´ = F2 - Pk . L2 . sina= 5374– 2.129 * 823 * sin25 =4633减速开始F3 = F2´ - ∑m .a1=4633 – 2522 * 0.5=3372减速终了F3´ = F3- Pk . L3 . sina=3372 – 2.129 * 11 * sin25 =33623、在栈桥运行阶段末等速开始F4 = F3´ + ∑m .a1= 3362 + 1261=4623末等速终了F4´ = F4 - Pk . L4 . sina= 4623- 2.129 * 33.35 * sin25=4593末减速开始F5 = F4´ - ∑m .a0=4593 – 2522 * 0.3=3836末等速终了F5´ = F5 - Pk . L5 . sina=3836 – 2.129 * 1.65 * sin25= 3834五、电动机容量校验∑F²x = 1/2(F0²+ F01²)t0 + 1/2(F01.1²+ F01.1.1²) t01+1/2(F1²+ F1.01²) t1 + 1/3( F2.01 + F2. F2.01 + F2.01²) + (F3² + F3.01²).t3 +1/2( F4² + F4.01²).t4 + 1/2( F5 + F5.01²)=125342481 + 669317031 + 213393785 +6034433021 +54869695 +708150198 +48533845= 7854040057Td = 1/2(t0 + t01 +t1 +t3 +t4 +t5 )+t2 +@/3=1/2(3.3 +23 +4.84 +4.84 +33.35+3.3) +24.06+25/3=285(s)Fdx = √∑F²x / Td =5250 kg等效功率N dx = F dx . Vm / 102 * y = 5250 *3.4 / (102 *0.85) =205KW 电动机验算λ1 = Fmax /λfe = 6645 / (1.9 * 102y .N) / Vmax =0.79六、提升动力学计算(按4个矸石车)1、井底阶段提升开始时:F0=kn(Q2+Qk)(sinx +f1cosx)+Lt.Pk(sina+f2cosa)+ ∑m..ao =1.1*4*(600+1600)(sin25+0.015*cos25°)+960*2.129(sin25° +0.2*cos25°)+2522*0.3=4222 + 1234 +756=6212初加速终了时F0´ = F0 - Pk . L0 .sina=6212– 2.129 *1.65 * sin25°=6210低等速开始F01 = F0´ - ∑m..ao= 6210– 2522 * 0.3=5453低等速终了时F01´ = F01 - Pk . L01 . sina=5453 – 2.129 * 23.3 . sin25° =54322、井筒运行主加速开始时F1 = F01´ + ∑m..a1=5432 + 2522 * 0.5=6693主加速终了F1´= F1 - Pk . L1 . sina=6693 -2.129 * 11 * sin25=6683等速开始时F2 = F1´ - ∑m .a1= 6683– 2522 * 0.5=5422等速终了时F2´ = F2 - Pk . L2 . sina= 5422– 2.129 * 823 * sin25=4681减速开始F3 = F2´ - ∑m .a1=4681 – 2522 * 0.5=3420减速终了F3´ = F3- Pk . L3 . sina=3420 – 2.129 * 11 * sin25 =34103、在栈桥运行阶段末等速开始F4 = F3´ + ∑m .a1= 3410 + 1261=4671末等速终了F4´ = F4 - Pk . L4 . sina= 4671- 2.129 * 33.35 * sin25 =4641末减速开始F5 = F4´ - ∑m .a0=4641– 2522 * 0.3=3885末等速终了F5´ = F5 - Pk . L5 . sina=3885– 2.129 * 1.65 * sin25= 3883七、电动机容量校验∑F²x = 1/2(F0²+ F01²)t0 + 1/2(F01.1²+ F01.1.1²) t01+1/2(F1²+ F1.01²) t1 + 1/3( F2.01 + F2. F2.01 + F2.01²) + (F3² + F3.01²).t3 +1/2( F4² + F4.01²).t4 + 1/2( F5 + F5.01²)=127302522 + 681281079 + 216490146 +6150556205 +56445290 +722980009 +49782008= 8004837259Td = 1/2(t0 + t01 +t1 +t3 +t4 +t5 )+t2 +@/3=1/2(3.3 +23 +4.84 +4.84 +33.35+3.3) +24.06+25/3=285(s)Fdx = √∑F²x / Td =5300 kg等效功率N dx = F dx . Vm / 102 * y = 5300 *3.4 / (102 *0.85) =208KW 电动机验算λ1 = Fmax /λfe = 6645 / 1.9 * 102y .N / Vmax =0.79八、提升动力学计算(按5个矸石车)1、井底阶段提升开始时:F0=kn(Q2+Qk)(sinx +f1cosx)+Lt.Pk(sina+f2cosa)+ ∑m..ao =1.1*5*(600+1600)(sin25+0.015*cos25°)+960*2.129(sin25° +0.2*cos25°)+2522*0.3=5278 + 1234 +756=7268初加速终了时F0´ = F0 - Pk . L0 .sina=7268– 2.129 *1.65 * sin25°=7266低等速开始F01 = F0´ - ∑m..ao= 7266– 2522 * 0.3=6509低等速终了时F01´ = F01 - Pk . L01 . sina=6509 – 2.129 * 23.3 . sin25°=64882、井筒运行主加速开始时F1 = F01´ + ∑m..a1=6488+ 2522 * 0.5=7749主加速终了F1´= F1 - Pk . L1 . sina=7749-2.129 * 11 * sin25=7740等速开始时F2 = F1´ - ∑m .a1= 7740– 2522 * 0.5=6479等速终了时F2´ = F2 - Pk . L2 . sina= 6479– 2.129 * 823 * sin25 =5738减速开始F3 = F2´ - ∑m .a1=5738 – 2522 * 0.5=4477减速终了F3´ = F3- Pk . L3 . sina=4477 – 2.129 * 11 * sin25=44673、在栈桥运行阶段末等速开始F4 = F3´ + ∑m .a1= 4467 + 1261=5728末等速终了F4´ = F4 - Pk . L4 . sina= 5728- 2.129 * 33.35 * sin25=5700末减速开始F5 = F4´ - ∑m .a0=5700– 2522 * 0.3=4943末等速终了F5´ = F5 - Pk . L5 . sina=4943– 2.129 * 1.65 * sin25= 4941九、电动机容量校验∑F²x = 1/2(F0²+ F01²)t0 + 1/2(F01.1²+ F01.1.1²) t01+1/2(F1²+ F1.01²) t1 + 1/3( F2.01 + F2. F2.01 + F2.01²) + (F3² + F3.01²).t3 +1/2( F4² + F4.01²).t4 + 1/2( F5+ F5.01²)=174270657 + 971304087 + 290290134 +8988702677 +96794235 +1088877233 +80597104= 1.169*1010Td = 1/2(t0 + t01 +t1 +t3 +t4 +t5 )+t2 +@/3=1/2(3.3 +23 +4.84 +4.84 +33.35+3.3) +24.06+25/3=285(s)Fdx = √∑F²x / Td =6404kg等效功率N dx = F dx . Vm / 102 * y = 6404 *3.4 / (102 *0.85) =251KW 电动机验算λ1 = Fmax /λfe = 6645 / 1.9 * 102y .N / Vmax =0.79求Q j(提6个煤车)Qj=n .g(Sin25º+f1COS25º)+L.m P .g (Sin25º+f2 COS25º)=6*9.8(1000+600)(0.423+0.015*0.906)+960*2.129*9.8(0.4 23+0.2*0.906)=41074.39 + 12102=53176N < 6000 *9.8 =58800N=53176 < 58800N 合格提5个矸石车时:Q j = n .g(Sin25º+f1COS25º)+L.m P .g (Sin25º+f2 COS25º) =5*(1350 + 600) *9.8*(0.423 + 0.015*0.906)+960*2.28*9.8*(0.423 + 0.2 * 0.906)=41716.2 + 12102 =53818.2N < 58800N 合格钢丝绳安全系数校验:4、提6个煤车时,查表得出6*7FC 24.5mm,公称强度1700Mpa钢丝绳破断拉力总和为378.5KN,所以钢丝绳安全系数:378.5KN ÷53.176KN = 7.1> 6.5 符合《煤矿安全规程》要求。

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