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模具设计外文翻译

外文原文Abstract:Die designing is a demanding and hard work.To design a separate die for each product is time consuming and expensive task.This paper presents an idea of sets of standard reference dies.it gives a concept of flexible die designing using a reference standard die designed in a popular commercial CAD/CAM software—Pro/Engineer.Rather than designing a separate die for each part,just update the die design by selecting the die dimensions as required.The use of this concept will prove to reduce time and cost of product in manufacturing industry.Key words:die;flexible die designing system ;standardization;Pro/E;secondary developmentAt present, the industrial developed countries and regions in the mold industry has been gradually standardize and serialization. In China, although the majority die within the enterprises have business standards, but generally not high degree of standardization, standardization of stamping die in the die-limited parts of the parts. To achieve real savings stamping die design time and shorten the processing cycle, cost savings, reduce design and manufacturing staff workload purposes, it needs to develop a flexible stamping die design system. At the same time, stamping die serialization of the scope of standardization and can not be confined to die-part of the fixed panels, boards, the top plate unloading device commonly used components such as stamping or even die structure, we should achieve serialization and standardization.As CAD / CAM technology in the design and manufacture die in the course of extensive application, it should first be standardized stamping die from the CAD system began. Some large-scale commercialization of the CAD / CAM software, such as Pro / E, UG, and so on. Have developed a specialized injection mold design package. And stamping die design for the special software, users need to be developed.l The application tools Pro / E in stamping die design flexibility in the system developmentPro / Engineer by the United States has developed a set of PTC CAD / cAM / CAE software. Pro / E using a single database And feature-based, the design parameters of the model, provides users with 1 The development is very convenient for stamping die flexible system of tools juice1.1 Family TableFanaily Fable known as the Family Table, the structure used to create the same or similar parts of the size and characteristics of the standardized database tables, is devoted to the establishment of a standard parts library tool. The use of the formerfirst family table to create a generic representation of the components (the generic), according to the need to target and then added to the family table a series of management.Family sheet management can be the object of a size (dimension), features (feature), parameters (parameter) and assembly parts (component), and so on.A family table can have multiple levels, that is a generic parts can contain multiple sub-components (instance, also known as examples), and each Instance can contain their own Sub Instance. Discharge screw (stripper-bolt) the family table structure as shown in Figure 1.Figure 1 Family Table hierarchy1.2 RelationsRelations (relations) between mathematics and procedures, including grammar, and its main role is to be part or assembly of the relevance of the data by size symbols, and other parameters of grammar (syntax) to establish mathematical formula to meet the design requirements. Pro / E system of relations can be found in Sketch, Feature, Part and in the Assembly. Simple sentence, judgement and sentence is to establish relations of common format. Simple sentence that a simple mathematical relationship between the size of direct response associated situation. The use of simple format, such as d6 = L. BP 1 2 * d3. Judgement on the sentence for certain occasions, by specifying conditions to express design intent, grammar structure: "IF… ENDIF" or "IF… ELSE… ENDIF" in the "ELSE… ENDIF" between conditional statements can be multi-nested. Relations in the standardization and flexible stamping die design system in the building process plays a very important role, it has decided to parts of the geometric shape and characteristics of relations between the digital Xiao, partsrelations between the assembly and parts assembly in the presence of middle - A number of features.1.3 Pro/ProgramPro / Program (program) is the Pro / E of a procedural tool, similar to its grammar VBA and Office software in the Macro (Acer). When users use of Pro / engineer to design .The product of various kinds of information to document the format will be recorded. Through the Pro / Progran document editing, can be achieved on the characteristics of the hide, delete and re-order the assembly of components to add and replacement operation. These features stamping dies for the establishment of standard parts library, standards and flexible design structure of the system is very useful.Program files in the structure can be broadly classified into the title, set of parameters relationship, to add features (parts) and updating the quality attributes, such as five parts. In "INPUT… END INPUT" Xiao located between the parameters of the "RE1 ATIONS… ENDREALATIONS" relations between the various add in the "ADD… END ADD" and added features (part module) or parts (assembly module). Pro / Program provides three types of parameters: NUMBER (numerical) STRING (string) and YES-NO (it).2. Standards moldbase of the development2.1 Standards moldbase Classification and organizationsDie-stamping die is an important part. The typical model-there are three types: rear-guided-mode (back pillar sets), the middle-guided-mode (center pillar sets) and the guided-mode-angle (diagonal pillarsets). Each type of die-also includes a variety of specifications. According to Die boundary demarcation size, rear-guided, in a L ×B-22 specifications, D0 specifications 6 (L = B), middle-guided, in the nine-D0 specifications, the guided-mode-Kok L × B specifications 7 [2-3].In order to facilitate the management and data calls, the standard mode of the directory of the best-established in the Pro / E installation directory. As three categories-the larger structural differences, it may die-the root of the establishment of three other subdirectories, each subdirectory contains all the component parts-mode, and each type of parts can be adopted Pro / E Software for the family table, and toolssuch as the establishment of standard procedures for the database.2.2 Standards moldbase library buildingDie-stamping die from the main mode on the Block (upper.shoe), nder-Block (1 ower.shoe), I. column (guide.pillar) and I. Case (guidebushing), and other components. In order to make structural integrity of mold, can also die stalk (shank) assembly to die-in. Here are rear-die I.Establishment of the standard method.First of all the various components to create three-dimensional model, and then the standard manual data in the table a series of symbolic dimension added to the group on January 1 Editor (can also use Excel for editing). Add in the size of symbols, Size will be the best symbol to revise the manual and the size of the same symbol. Because people can not distinguish between Table Capitalization is, when both the same size letters, proposed to use capital letters to distinguish between pairs of characters, such as that for the d D, and D that will become a DD.Standard on two-Block: When the L ×B> 200 mm ×160 mn-i have installed Boss, and when L × B is less than or equal to the scope of non-installation of Boss, shown in Figure 2. Determine whether Boss in two ways: one way is to use Family Table, will generate the Boss Extrude Offset two characteristics and the way to Feature added to the family table, and in these two characteristics of the list Enter in the "Y" or "N", to determine the specifications of a certain mode on the Block, whether these two features; Another method is to find these two features in the Pro / Program in the location and characteristics of the process to add Extrude His statement before the judge "IF L> 200 1 B> 160", adding the Offset characteristics of the procedures used "END IF" the end of judgement.Figure2. die on the ground in two types2.3 The establishment of Standards moldbase forIn Pro / Assembly in the same module can be generated by the use of family die-standard database. Family structure in the assembly, when selected COrnponent, select the mode of all the parts-and enter a different group in the table-model specifications required by the standards of sub-components of the name, as shown in Figure 3.Figure 3 rear-guided, in the standard mode of Family TableCommon mode handles four types: pressure-in-stalk, the flange-stalk, Screw-mode and floating stems die stalk. If the four types of module assembly to handle all the common-mode model (Figure 3 in the assembly only two kinds), in the group table by the need to enter the module handles parts of the name, set the parameters of INPUT, with Regenerate Called when the parameters of renewable order to choose the mode of different types of handles. Of course, people can also die of the table do not have to handle characters with "N" to curb, as shown in Figure 3-mode system is used in this method.3 The development of standard stamping die3.1 The typical combination of stamping dieStamping die in the larger structural differences and establish flexible stamping die design systems using the best combination of the typical mold. Use of combinations to determine the structure of the typical mold of the structure, and thus determine the composition of the various components die sizes and assembly relations. Commonly used combination of stamping die typical structure: a fixed combinationof unloading, Tanya unloading combinations, composite model portfolio, such as plate-portfolio. Mold can not be separated from the structure of ISO standardization of parts, in the Pro / Engineer Dies in the standardization of parts can be used in the design of the bottom-up approach can also be used top-down design.3.2 die in the process of assembling data transferBecause of complicated, so stamping die by the standardization of the factors to consider-Modulus than standardized by many more factors to consider, one of the most important factor is the size of the correlation between the components. In the mold of a standard combination, assembly and components, parts and components between the need for data transmission, and in the Pro / Assembly can be very easy to achieve this objective.3.2.1 by the assembly of components to the data transferPro / Program can use the assembly EXECUTE statement will be down the parameters in a sub-assembly or parts delivery, the use of syntax is as follows: EXECUTE PART / ASSEMBLY file name components or sub-assembly of the parameters in the assembly of = END EXECUTE EXECUTE statement parameters can not leapfrog data transmission, not by the assembly to sub-assembly of components in the direct transmission of data.3.2.2 data transfer between the componentsWhen added to the assembly of components are in a Id, it can complete the assembly of components between the data transfer. Id assembly of components, can be used in the menu RELATIONs Session Id command to query. Figure 4 is the combination of Tanya discharge standards in the spring of unloading assembly diagram. As assembly to die in the spring have a pre-compression and thus the length of its assembly (Hs) are no longer equal to the length of freedom (H.). In determining H, you can use the following mathematical relationship:Hs:38= L:32一tbp:0In this way can always guarantee equal to the length of spring assembly from the surface to Dianban discharge board under the surface height, thus eliminating the relevant parts were replaced after the size of Laws. In the design of this mold is very practical, because the mold assembly in a similar situation there are many. Again, in determining the discharge screw on the seat-hole diameter (dI34), they can use thefollowing mathematical relationship:d134:8=D:32+2This Id, established by the mathematical relationship between the need to use Regenerate order to take effect, so different parts on the size of the location of as little as possible in this way, so as not to die in the initial call model will appear at the wrong result will be displayed. But if the parts in between and parameters to transfer data, the location of the various components of size parameters to create a mathematical relationship, the trouble can be avoided.3.2.3 standard replacement partsFamily Table used to establish the standard parts can lookup. inst Replacement statement. Lookup inst allows users to find the standard parts that match the sub-components, if not find the results, then return to a generic [4 J.Lookup.inst :lookup inst(generic—name,match-mode,paramnamel,match—valuel,param-name2,match—value2…)One match. preferred mode of three, representing different meanings: one is to find parameters of less than or equal to find the value of components; parameter values 0 to find an exact match to find value of the sub-components; to find parameters of greater than or equal to find value The sub-components.3.3 structure of the assemblyDie parts to complete the establishment and rationalize the assembly relations between the components, you can generate mold assembly model. Figure 5 for the development of the author Tanya unloading combination of specifications for the 200 mm × 160 mm of die structure (omit all the characteristics of thread).3.4 stamping die callStamping die in the Pro / Assembly call directly, but also can be used Pro / TOOLKIT development of visual user interface to call. Pro / TOOLKIT Pro Ecuador is the second development system software package, its main purpose is to allowusers or third parties through the expansion of C code Pro / E function, based on the development of Pro / E system of application modules to meet user Special needs. Pro/T00LKIT use of the UI dialog, the menu VC + + and Visual Interface technology, designed to facilitate flexible and practical stamping die design system for interactive interface. Use interface called the structure of various stamping dies, the choice of different specifications of the parts, enter a different parameters to determine sheet parameters as well as their positioning in the mold, and further in the system design punch, die and other structures, Thus greatly enhance the efficiency of stamping die design.4 ConclusionSince stamping process a wide range of complex processes, and the shape of various parts die, stamping dies in achieving standardization and development of flexible design system and the process is very complicated, but flexible stamping die design system of stamping die CAD is to improve the level of the cornerstones . Pro / E powerful components, the assembly of the criteria for the establishment of the functions of stamping dies for the standardization and flexible design of the feasibility of developing systems to provide a strong guarantee. In the development of flexible design system, should ingenious application of Pro / E software provided by an effective tool, considering the different types of standard structural composition of the assembly relations. Between the parts and components meet requirements of size structure changes, and the best use RELATIONS Pro / Program prepared by the mathematical relations systems and procedures to increase the flexibility and practicality. Die flexible design and application development system to avoid a mold designers unnecessary duplication of labor, so that the programme will focus on the concept, process optimization, and other creative work, thus mold the rapid design and production standards have a practical application Significance.外文资料翻译译文摘要:模具设计是一个苛刻的辛勤工作。

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