无刷同步电机电磁计算程序5.1 额定数据和主要尺寸1.额定电压 U N V 380= 2.额定转速 n N 3000/min r = 3.额定频率 ƒHZ 50= 4.额定功率因数 cos ϕ=0.9 5.额定电流 80NIA =6.相数 m=37.确定功率:600800.8 1.173.16P kw =⨯⨯⨯= 针对有会员对公式7提出的质疑,经过分析和讨论,公式7更正为:P=sqrt(3)×600×80×0.8=66.5kW ,以下步骤用此数据代入,恕不一一修正。
另,其他公式目前暂未发现错误之处,欢迎大家继续批评指正8.根据功率取对应T2X-250L 电机,额定功率75N P kw = 9.效率 91.4%η= 10.极数 2p 1201205041500N f n ⨯=== 11.计算功率:' 1.0875101.25cos 0.8E N K P P kw ϕ⨯===式中 1.08E K =(对于同步发电机取值)12.极弧系数:极弧长度(0.630.72)p b τ=~取'p α=0.67pb τ=13.气隙磁密 (0.7 1.07)B T δ=~ 取0.8B T δ= 14.取线负荷 280/280/A KA m A cm == 15.电机的计算体积3'2'16.110ilp B dp NP D lef K K A B n δα⋅⋅⨯⋅=⋅⋅⋅33336.110101.25100.67 1.110.92280000.8150027.110m -⨯⨯⨯=⨯⨯⨯⨯⨯=⨯16.主要尺寸比:0.6 2.5λ=~ 17.定子铁心内径取值范围il D =0.23990.3860m==~18.定子铁心铁外径:()111.42 1.420.23990.3407i D D m ===~0.3860~0.5481按标准选取1430D mm =则定子内径:11430302.823001.42 1.42i D D cm mm ==≈≈ 19.定子铁心有效长度:23122127.1100.30113000.3i i D lef l lef m mm D -⋅⨯≈==≈≈ 20.定子铁心净长度:()3000.92276Fet Fet k k Fet l K l n b K l mm =-=⋅=⨯=式中Fet K =0.92(对0.5mm 厚硅钢片) 在对发电机的计算中,k k n b 不计入Fet l 中本次设计选用的硅钢片型号为:DR530-50对应的老牌号为D22 21.磁极铁心总长度:300m ef l l mm == 22.磁极铁心净长度:0.953028.5Fem Fem m l K l cm =⋅=⨯=式中Fem K =0.95(对于1 1.5mm ~厚钢片)23.极距: 1300235.524i D mm p ππτ⨯===24.圆周速度:223.55/1000f m s τν=⋅=25.气隙长度:最小气隙:c K B A ⋅⋅⋅=δτδ)~(30.025.028023.550.250.300.5 1.03030.8mm ⨯=⨯=(~)~1.2364取 1.1mm δ= 最大气隙: 1.5 1.65M mm δδ==26.铁心的计算长度:23002 1.130.22i l l cm δ=+=+⨯=5.2 定子绕组27.每极每相槽数:4=q28.定子槽数:槽4843421=⨯⨯==pmq Z29.取绕组节距比:65=β30.绕组节距: 1043651=⨯⨯=⋅=mq y β31.绕组短距系数(基波):sin 0.9662p K πβ=⋅=()32.绕组分布系数(基波):sin20.958sin2d mK q mqππ==⋅33.绕组系数(基波): 0.925dp p d K K K =⋅= 34.预计每极磁通''20.80.670.23550.30 3.7910p ef B l wbδατ-Φ=⋅⋅⋅=⨯⨯⨯=⨯35.每相串联匝数初值'144.544dp N ===取匝36.取并联支路数2a = 37.每槽导线数:'12223441148S amN N Z ⨯⨯⨯=== 取11s N =38.每相串联导体数:1148118832s Z N N ma φ⋅⨯===⨯88442N ==匝39.线负荷:A=1138880224.2/3.1430Ni mN I A cm D φπ⨯⨯==⨯5.3 定子槽型尺寸(选取梨型槽)40.选定槽口尺寸:0120.30.130so so s s b cm h cm h m h α===、、=0.15c 、=1.1cm 、齿靴角41.定子齿距:11301.962548i s D t cmZ ππ⨯===()()11111123020.10.15 1.995248i o s s D h h t cm Z ππ++++⎡⎤⎡⎤⎣⎦⎣⎦===()()1111122123020.10.15 1.1 2.13948i o s s s D h h h t cmZ ππ++++++⎡⎤⎡⎤⎣⎦⎣⎦===()()1111121()1322300.10.15 1.133 2.02148i o s s s D h h h t cmZ ππ⎡⎤⎡⎤++++++⎢⎥⎢⎥⎣⎦⎣⎦===42.定子齿宽度:11 1.96250.8 1.0666 1.21890.92(1.40 1.60)s t Fe t t B b cmK B δ⋅⨯===⋅~~式中:Fe K :铁心叠压系数,取0.92 1t B :定子齿磁密,取1.40 1.60T ~ 取1 1.1t b cm =43.槽形尺寸如图5.1:图5.1 定子槽形尺寸1111.9952 1.10.89520.9s s t b t b cm cm=-=-=≈1211800.901801.10.522248s s s b R h tg tg cmZ ︒︒=+⋅=+=222 2.139 1.04 1.099t s s b t R cm =-=-=111()()332.0210.90 1.121s ts s btb cm =-=-=则定子齿计算宽度:'212 1.0992 1.11.1033t t ts b b b cm +⨯+⨯==≈44.定子槽深:12 1.87s so s s s h h h h R cm =+++= 45.槽面积,取槽锲厚度0.25h cm =,如图5.2所示:图5.2 定子槽尺寸2112222s s s s s s R b R A h h h π+=+-+()220.520.900.521.250.2522π⨯+=-+() =21.39cm46.槽绝缘面积 取:0.03i cm δ=()1212()2i i s s s s A h h R b δπ=+++⎡⎤⎣⎦+[]0.030.90π=⨯⨯⨯+2 1.25+(2+)0.52 =20.182cm21.390.182 1.21sef s i A A A cm =-=-=取槽满率为75%,绕组并绕根数为3t N =则绝缘导线直径:0.1658d cm===查表取铜对应的标称线规QZ:标称导线直径d=1.60mm 漆膜厚度0.06——0.11 47.定子导线截面积(查表得):22.0106a q mm =48.定子绕组电密:2806.63/23 2.0106N a t a I j A mm aN q ===⨯⨯ 49.发热参数:224.20 6.631486.45/j a A A j A cm=⋅=⨯=5.4 磁路计算50.定子齿计算高度:'120.521.25 1.4233s ts s s R h h h cm =++=+= 51.定子轭高度:112i js s D D h h -=-43301.87 4.632cm -=-= 52.定子轭计算高度:'13js js s h h R =+0.524.63 4.803cm=+= 53.定子轭磁路长度:'143 4.814.9948js l D h cm pππ-=-==js ()()54.极靴宽度:'011802sin2p p i m b D pαδ=-⋅()0.6718020.165sin 14.8354cm ⨯=-⨯⨯=(30)55.磁极偏心距:]cos 22[21111θδδδδδδ)()())((m i i m i m D D D H ------=其中11arcsin 302p i m b D θδ︒==-0.55 2.753003002[ 1.1 1.65cos30]22︒⨯-=---(300)()()=4.00mm56.极靴圆弧半径 1300 4.00 1.1144.922i p D R H mm δ=--=--=57.极靴边缘高度:' 2.5p h mm =(设计时取值)58.极靴中心高度:'111cos 22i i p p m D Dh h δδθ=+--⋅()-()=3003002.5 1.1 1.65cos3022︒+---()()=22.93mm59.初取漏磁系数:3'10 1.11011 1.0470.2355δστ-⨯=+=+= 60.磁极宽度(磁极尺寸如图5.3所示):''42410 1.047 3.8810109.2028.5 1.55m Fem mb cm l B σ-Φ⨯⨯⨯==⨯=⋅⨯61.转子轭内径:808()ir D mm cm ==取值62.转子轭外径:16516.5jr D mm cm==63.磁极中心高:δ---=p jr i m h D D h )(121116.5 2.2930.112=---(30) =4.357cm64.磁极侧高度:'21cos 2jrm m D h h θ=+-() 式中29.2arcsinarcsin 33.8916.5m jr b D θ︒=== 16.54.3571cos33.892︒=+-()=5.7595cm 65.转子轭高度:16.584.2522jr irjr D D h cm --=== 66.转子轭计算高度:'*12jr irjr D D h i -=+irD 2.2,4;6;8*........6;8;10p i ⎧⎫⎨⎬⎩⎭=14.255.586+⨯8=图5.3 磁极尺寸67.转子轭磁路长度:'4jr jr jr l D h p π=-()=16555.8 4.2861c 8m π-=() 68.转子轭轴向长度:31.2r l cm = 69.磁极与轭间残隙:222300.8100.8100.09300300m l cm δ--=+⨯=+⨯=()()70.实际极弧系数: 2arcsin2180p p pp b R R πατ︒=⋅=14.835214.49arcsin 214.4923.55180π⨯⨯⨯⨯。