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控制计划程序文件

质量程序文件No. / 编号 . 530 Department/ 部门Control plan 控制计划2.1 1 of/von 11 Author/ 作者Date / 日期1.Purpose and objective2.Process definitions2.1 Scope2.2 Process responsibility2.3 Involved functional divisions 2.4 Definitions2.5 Measurables3.0 Procedure3.1 Control plan for prototypes 3.2 Control plan for pre-launch 3.3 Control plan for production 3.4 Product and process changes,relocation of production3.5 Archiving4.Notes and remarks5.Other applicable documentsZiehm19.09.20081.目的2.过程定义2.1 范围2.2 过程职责2.3 相关职能部门2.4 定义2.5评价3.0 流程3.1 样件控制计划3.2 试生产控制计划3.3 生产控制计划3.4 产品和工艺变更,生产地的变更3.5 存档4.备注和注释5.其他适用文件reviewed /复审released /发布from / 从date / signature日期 /签名Department/ 部门Control plan 控制计划Author/ 作者Date / 日期Ziehm19.09.20081. Purpose and objectiveDuring product and process development, every individual production step for product manufacture must be plannedin such a way thatadherence to all specified product characteristicsis guaranteed using controlled, economical sequences.all planned production, assembly and testingsequences for a product from receipt of the productionmaterials through to delivery of the finished product tothe customer are collated in a clearly manageablelayout in the form of a control plan.changes to described production, assembly and testingsequences are only introduced following priorassessment and approval.The control plan is maintained as a controlled document throughout the entire production period and can consequently be presented to the customer / to approval authorities as a verification document as objective evidence of a methodically planned and specified production sequence.2.0 Process definitions2.1 ScopeThe definitions contained in this Central QualityProcedure are applicable worldwide to all Automotivedivisions and factories. (see IMS Volume1_1.3Organization Chapter 1.3.2).2.2 Process responsibility/fields of responsibilityProcess responsibility for the compilation, assessment,updating, release and distribution of prototype controlplans (A and B samples) lies with DevelopmentProcess responsibility for the compilation,assessment, updating, release and distribution ofproduction control plans for pre-launch(Csamples) and production (D samples) models lieswith the Production Planning Department of theproducing plant.1.目的在产品和工艺发展阶段,产品制造的每一步生产步骤必须以下的方式进行计划:确保所有规定的产品特性在生产过程中受控以及经济的。

一个产品从生产材料的验收到成品交货给顾客的整个过程的所有计划的生产、装配和检验的流程都要与控制计划中的清晰可实现的流程图对应。

产品描述 ,装配 ,检验的流程变更前一定要先评审、批准控制计划是作为贯穿整个生产周期的受控文件,因此要提交给客户 /批准,并作为一个有序的计划和规定的生产流程的有效文件验证证明。

2.0过程定义2.1范围本中心质量程序囊括的定义适用于世界范围内所有Automotive 的部门和工厂。

(见IMS 1 卷 1.3章 1.3.2节)。

2.2 过程职责或职责范围开发部门在过程中负责样件控制计划的编写、评估、更新、发布和下发( A 和 B 样品)。

为前期开发( C 样品)和生产样品( D 样品)编写评估、更新、发布和下发的样件控制计划,这些过程职责取决于制造工厂的生产计划部门。

2.3 Involved functional divisionsDevelopment divisions which produce and supply samples or prototypes for customers (e.g. EEV,EEG,ELT) Production PlanningLogisticsQuality ManagementSupplier Quality Assurance 2.3 相关职能部门开发部门生产并向客户提供样品(如 . EEV,EEG,ELT)生产计划部门物流部门质量管理部门供应商质量保证部门Department/ 部门Control plan 控制计划Author/ 作者Date / 日期Ziehm19.09.20082.4 DefinitionsControl plan: see ISO/TS 16949 chap. 7.5.1.1 andAnnex AProduction material: Material which is used in themanufacture of products.Prototypes:Prototypes are productsmanufactured under the responsibility of Developmentand supplied to the customer. Parts, components andmanufacturing methods do not have to comply with thesubsequently used production process. Qualityresponsibility lies withthe delivering Development Department.Pre-launch products: Pre-launch products are productsmanufactured under the responsibility of ProductionPlanning from parts and components with differingrelease statuses. The production processes used arestill in the optimization and release phase. Employeequalification is not yet completed. Quality responsibilitylies with the plant/QMSeries products:Series products are productsmanufactured under the responsibility of Productionmade from released parts and components. The usedproduction processes comply with the releasedproduction status. Responsibility for quality lies withProduction.Part groups: This describes parts of a similar naturewhich are manufactured using identical process steps,e.g. Duroplast reflector productionfor different headlamps etc.Product families:This describes different vehiclemodel-related headlamp types such as Halogen,right-hand drive version or halogen left-hand driveversion for right-hand / left-hand mountingrespectively.Product history:This is a product-specificdocumentation in which all major product andprocess changes are listed in chronological orderwith date of introduction and agreed identifyingmarkings on the product. This guarantees producttraceability.Submission levelPPAP, VDA Volume 2 PPR process2.5 MeasurablesNone defined.3.0 Process sequenceIn accordance with the QM plan (CP531), control plans must be produced during the product development process. A distinction must be made between:Control plan for prototypesControl plan for pre-launch productsControl plan for series productsThese different control plans take into consideration 2.4 定义控制计划 : 见 ISO/TS 16949 7.5.1.1章,附件A生产材料 : 用于制造产品的材料样件 : 样件是在开发部门负责制作并向客户提供的产品。

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