1.新产品以及模具开发products and tooling developing2D/3D drawing 平面/实体图action results 措施结果bump among products 货与货之间碰撞bump at sampling 抽取样品时产品有碰撞chamfering倒角classification 级别CNC milling after quenching 淬火后CNC铣加工design/process FMEA 设计/过程FMEAdesign/process responsibility 设计/过程责任部门detection 探测die casting 压铸die fabrication 模加工Die location layout 工模排位图Die polished 省模die size out of the specification 模具尺寸不符合要求Die trial 试模electrode made by CNC CNC铜公gate design 水口设计grinding by precision grinding machine 磨床加工machining by CNC wire-cut machine 线切割加工machining by electric discharge machine EDM 电蚀火花加工mold design 工模设计painting 喷油pile products up due to laying in disorder 摆放不正确堆积产品polishing 抛光、磨光polishing/cotton wheels 布轮potential effects of failure 潜在失效后果potential failure mode 潜在失效模式prevention 预防Removing parting line flash 磨夹口responsibility & target completion date 责任和目标完成日期rib and corner 肋材和尖角sample stored in warehouse 样板入仓sanding wheels 砂布轮set die-casting parameter/locking force/ injection force/injection velocity/shot time/ volume of release agent/die-open time/ ejector time/pressure rating/metal temperature/ control temperature/ operation according to WI按工作指示设定压铸参数/锁模力/射料力/射料速度/打锤时间/喷雾量/开模时间/顶出时间/压力参数/料温/控制温度/作业vibrating 震动2．热处理 heat treatmentair cooling 空气冷却annealing 退火carbonization 碳化case hardening 表面硬化，表面淬硬full annealing 完全退火furnace cooling 炉冷heat treatment 热处理metallographic structure 金相组织metallographic test 金相试验oil cooling 油冷quenching 淬火residual stress 残余应力tempering 回火3．压铸设备及模具die casting machine and die toolingaccumulator typey 蓄压器型号angle pin 斜销biscuit /slug 垃圾位/余料blister 气泡burner type燃气炉型号burning units燃烧装置cast alloy 铸造合金castability 铸造性能casting area最大压铸面积casting insert 镶件casting weight 射料量cavity fill time 充型时间cavity insert 型腔镶块cavity/impression 型腔center furnace 中央熔炉clamp force max. 最大压力clamp stroke 模板行程coefficient of discharge 流量系数cold chamber machine 冷压室压铸机cold/hot chamber pressure die-casting machine 冷/热室压铸机computer-aided design (CAD of the casting process 铸件工艺计算机辅助设计contraction 收缩core puller 抽芯机构core slides/core行位/柯（型芯）core taper 芯头斜度cover die half(stationary half / ejector die half (moveable half 前（定）模/后（动）模crucible furnace 坩埚炉crucible，pot 坩埚degassing 除气/去气delivery rate；pouring rate 充型流速/浇注速度design of gating system 浇注系统设计die layout模具排位图die life 模具寿命die steel heatment 模具钢热处理die stroke 开模行程draft 抽芯斜度dry cycle 干燥周期dry shot 空压射ejector force顶出力ejector pad 顶针痕ejector pin 顶针ejector stroke 顶出行程feeding 补缩filling port 注料口filling time 充型时间fixed platen 静型板（静模板，定模板）flux 熔剂foundry returns回炉料furnace thermometer 熔炉温度表gas furnace 煤气炉gating/running system 浇注系统gooseneck 鹅颈holding furnace 保温炉hot chamber machine 热压室压铸机hydraulic fluid 液压系统工作液体ingate 内浇道injection cylinder 压射缸injection force 射料力injection plunger 压射冲头injection stroke 压射行程jig/fixture 夹具ladle 浇包locking force 锁模力machine platen (moving/fixed 前（定）机板/后（动）机板Max. input 最大输入量maximum/minimum die height 最大/最小压模厚度melting pot 坩埚容积metal fluidity （金属）流动性molten metal 熔化金属nitrogen pressure 氮气压力normal pressure工作压力nozzle 射咀numerical simulation of casting solidification 铸件凝固数值模拟opening time 留型时间/开型时间overflow 溢流槽piston 鎚头plunger diameter 鎚头直径pouring cup 浇口杯pressure transducer 压力传感器production die 生产模prototype die 样板模rag shot 布弹压射refining 精炼remelting 重熔riser/feeder head 冒口runner 横浇道runner/gate 流道/浇口scrap 废金属料secondary alloy 再生合金shot position 压射位置shot sleeve 司筒,压射室size of die platen 模板尺寸slag 熔/炉渣sludge/dross 沉/浮渣solidification 凝固space between tie bars/tie bar diameter 哥林柱间距/直径sprue 直浇道sprue base 直浇道窝sprue bush 浇道套sprue pin（spreader）直浇道锥（分流器）spure 直浇道standardized main die frame/ replaceable cavity units 模胚/模肉tangential runner 切向横浇道Tee runner T字形横浇道tie bar 哥林柱/导柱/拉杆toggle mechanism 曲肘机构total melting loss 熔炼损耗率熔损、烧损trim die 冲模vent 排气voltage电压water cooling channel 冷却水通道4．压铸工艺与后加工工艺die casting and secondary process alloy component assay report 合金成份化验报告appearance外观center furnace 中央溶炉characteristics 特性degating 冲水口die casting 压铸polishing/buffing 磨/抛光removing burrs round pads of ejector pin 刮项针位批锋removing parting line flash 磨夹口selection or remelting 选用或回炉报废5．精加工工艺machining processboring 镗Crest螺纹牙顶、鸟冠、顶部cutting tools刀具external thread 外螺纹file 锉form tool 成型刀grind 磨internal thread内螺纹lathe 用车床车left-hand thread左旋螺纹length of thread engagement螺纹旋合长度machining accuracy加工精度machining allowance of casting 铸件机械加工余量machining allowance加工余量machining error加工误差mill 铣minor diameter小径parallel screw thread圆柱螺纹pitch diameter中径pitch螺距plane 刨,Reaming铰孔right-hand thread 右旋螺纹rolled threads 挤牙root diameter底径screw thread 螺纹tapping 攻牙6．表面处理surface treatmenta mixture of 2parts water and 3 parts oil 2分水3分油混合acid dip/pickling 酸洗acid 酸水alkali cleaning 碱洗anodizing 阳极处理Anodizing 阳极氧化applying primer coat to top surface 表面喷底油applying top coat to bottom surface 背面喷面油applying top coat to top surface 表面喷面油baking 烘干blueing /chemical oxide 钢铁发蓝/钢铁化学氧化bright dipping 浸亮chemical polishing 化学抛光chemical pretreatment 化成处理chromating 铬化clear black e-coatings透明黑色泳漆clear chroming 无色铬化colored passivation 彩色钝化各色dedusting 除尘degreasant concentration 除油粉浓度degreasing 除油degreasing 除油degreasing 脱脂descaling 刻蚀dipping 浸渍electro clean 电解除油electrophoresis 电泳electrophoretic coating 电泳漆electroplating hard chrome 镀硬铬electrostatics powder coatings 静电粉沫喷涂E-plating 电镀hexavalent chromium 六价铬impregnation 浸渗machine/chemistry coarsening 机械/化学粗化mechanical polishing机械抛光neutralization 中和PAD printing 移印PAD printing/silk screening 移印/丝印passivating 钝化passivating agent concentration 钝化液浓度passivating 钝化phosphating 磷化phosphatizing 磷化Racking 合格件上挂racking上挂具rinsing 过清水rinsing 水洗Roughtening 粗化spray powder 喷粉taking down 下挂temperature in dipping tank 浸渍缸温度to e-plating subcontractor外发电镀trivalent chromium 三价铬ultrasonic clean 超声波除蜡ultrasonic clean 超声波清洗water vibratory cleaning 水震除油wiping with toluene 抹天那水7．品质控制quality controlappearance full-inspection 外观全检collection 回收evaluation / measurement technique 评价/测量技术final-inspection 终检first inspection for 5 shots 首检5啤Freq=frequency 次数Freq=frequency 次数full-inspection 全检incoming in warehouse 原材料入厂incoming quality sampling inspection report 来料质量抽查报告inspection report 检查报告interprocess quality sampling inspection report 工序间质量抽查报告interprocess quality sampling inspection report 工序间质量抽查报告IQC 来料检验NG 不合格packaging 包装processing tour-inspection report 制程巡回检查报告product/process specification /tolerance 产品/过程规范/公差projector 投影仪prototype 样本QC tour-inspection QC巡检quality final-inspection report 最终检验质量报告quality final-inspection report 最终检验质量报告quality first piece inspection report 质量首件检查报告quality first piece inspection report 质量首件检查报告quality traceability analysis report 质量追踪分析表return to supplier 退回供应商sampling inspection 取样化验分析sampling inspection 抽检self-inspection 自检Special Char. class 特殊特性分类8.质量缺陷常用语defectsair tightness 气密性anti- soldering to die （抗）粘模(blacking发黑blister/pimple/bubble 电镀起泡bumps 碰伤caniniform/dentate狗牙cold lap 冷隔cold shut 冷纹color difference from samples 色不对板Commonly used terminology in quality defects 质量缺陷常用语defective casting 缺陷铸件die hooked 扣模dirt pits 尘点distortion/deformation 变形double skin 重皮ejector marks raised or depressed 顶针位凹凸elephant skin皱皮entrapped slag；slag inclusion 夹渣filling to excess 多料flow mark 流痕/波纹incomplete filling 缺料incorrect casting form 形状不合格indentation 印痕/凹痕internal quality of casting 铸件内在质量loose thread滑牙microshrinkage；porosity 疏松【显微疏松】miss tapping 漏牙off dimension；off size 尺寸不合格oil marks 油渍orange peel 桔皮缺陷out of size 尺寸不符oxidation 氧化partial breakage of a casting 崩料peeling 电镀脱皮pinhole针孔pits 面麻porosity 砂孔roughness 粗糙sand inclusion 砂眼scratches 划痕/刮伤shrinkage 缩痕shrinkage 缩水stain 污渍texturing 致密性thermal shrinkage crack 烂料tight thread牙紧touch-up 喷油面的整饰uncompleted tapping 牙不到位unercut 侧凹ungrained down 未磨透veining （脉纹）毛刺visual quality of casting 铸件外观质量void 砂眼/气孔warpage 挠曲yellowing发黄yield of casting 铸件合格品率9. 压铸件试验常用语testingadhesion 附着性deflection 挠度elastoplasticity 弹塑性elongation 延伸率extend 延伸film thickness 涂膜厚度film thickness gauge 膜厚仪flexibility 屈曲挠性hardness 硬度heat impact test 热冲击试验high humidity test 高温高湿测试humidity resistance 耐湿impact resistance 抗冲击力impact strength 冲击性measuring adhesion by tape test 胶带附着力测试neutral salt-spray NSS test 中性盐雾spraying viscosity 喷涂粘度strengthen 加强、巩固tension 拉紧、张力viscosity 粘度water resistance 耐水性yield strength 屈服强度10.测量工具常用语measurement and gauge Altitude gauge 高度仪average 平均值Block Gauge 块规Bore Gauge 孔规Clearance gauge 塞尺/间隙规CMM 三坐标测试仪Depth Micrometer 深度千分尺Digital caliper 电子卡尺digital calliper 电子卡尺Digital Height Gauge 数字高度测量仪durometer/hardness meter 硬度计Electric/digital Balance 电子称Electroplating THK.Tester 电度厚度测试仪equipment variation 设备变差gage repeatability and reproducibility report 量具的R&R报告go-no-go gauge “过” -- “不过” 验规通-止规HRC/HV Hardness Tester 洛威氏硬度仪impact tester 冲击仪Inside/outer Micrometer 内/外径千分尺measurement unit analysis 测量设备分析Micrometer Calipers 千分卡尺Microscope 显微镜Multimeter 万用表normal distribution curve 正态分布曲线number of appraisers 评价人数量number of parts 零件数量number of trials 实验次数one range 单极差part variation 零件变差pin gauge 针规Pin Gauge 销针规Plug gage 塞规Projector 投影仪range 极差range control chart 极差控制图repeatability 重复性reproducibility再现性Ring Gauge 环规spectrometer 光谱仪Surface Finish Tester 表面处理测试仪Thermometer 温度计Thread Gauge 螺纹规thread plug gage螺纹塞规Torque Meter 力矩计total variation 总变差Twisting Meter 转扭力仪Vernier Caliper 游标卡尺viscosimeter 粘度计visual check 目测卡尺Calliper11. 形位公差常用语toleranceangularity 倾斜度角度aperture 孔径basic dimension 基本尺寸basic size 基本尺寸c/c =between centers 中心距circular runout 圆跳动circularity 圆度concentricity 同轴度同心度conical 圆锥形的contricity中心性coordinate data 坐标数据coordinate dimensioning 坐标尺寸cylindricity 圆柱度datum/feature/point/line/ plane/axis 基准/特征/点/线/平面/轴线deviation偏差diameter/radius 直径/半径draft angle 拔模斜度excentricity 偏心距（率）flatness 平面度geometric dimensioning 几何尺寸it/clearance fit/interference fit/ transition fits 配合/间隙配合/过盈配合/过渡配合 fM/LMC=maximum/least material condition 最大/小材料状态nominal diameter 公称直径oblong hole 椭圆孔orientation tolerance 定向公差ovality 圆锥度（变形）parallelism 平行度parting line 分型线perpendicularity 垂直度position 位置度profile of a line 线轮廓度profile of a surface 面轮廓度refernce frame 坐标系right angle 直角rounds/fillets draft 外圆角/内圆角拔模斜度square 正方形standard/ precision tolerance 标准/精度公差straightness 直线度symmetry 对称度theoretical size 理论正确尺寸thickness厚度tolerance/value 公差/值top/side/ end view 顶/测/端视图total runout 全跳动unilateral/bilateral tolerance 单/双边公差upper/lower deviation 上/下偏差width 宽度12.包装和包装材料packagebar code 条形码blister plate/PVC tray 吸塑罩bubble bag 气泡袋closed /sealed poly bag 封口胶袋corrugated cardboard/sheet波纹隔板corrugated egg-crate carton 瓦楞蛋格卡通箱fluted coupling sheet/overlap-type cardboard 刀卡foam bag 珍珠棉袋forktruck 叉车full telescope 天地盒GW gross weight /NW net weight 毛/凈重If wooden pallet, the certificate of fumigation for pallet 如果是木制卡板要有卡板消毒熏蒸证明in egg tray with carton packages 装卡通箱蛋格item/ sales consumer pack 单件装label 包装标识logo polybag 有唛胶袋multipack 多件装outside dimensions 长x宽x高length x width x height 外部尺寸packaging materials 包装材料packaging strapping/PP-straps包装带packaging 包装pad separator; clapboard; partition board/sheet 隔板pallet 卡板plastic container 胶箱shrinkage package 吸塑包装single/double/3 regular slotted carton/box 单/双/三坑纸箱styrofoam 聚苯乙烯泡沫塑料白色泡沫tissue papper 拷贝纸transparent plastic film circle the pallet/stretch poly wrap 透明膜保鲜纸unitload pallet 整卡装13.生产控制计划production controlcontinuous 连续control method 控制方法control plan 控制计划control plan number 控制计划编号core team 核心小组customer engineering approval/date if Req’d 顾客工程批准/日期如需要customer quality approval/date if Req’d 顾客质量批准/日期如需要date Rev. 日期修订date orig. 日期编制each batch 每批Inform line/team leader/ supervisor/manager to shut down and recheck 通知生产拉/组长/主管/经理，停机再检查machine adjustment 调机machine, device, jig, tools for Mfg. 生产设备material identification 物料标识method 方法molten ingot 熔料mounting die 上模mounting die inspection sheet 模具安装检查清单once every operation每次开机other approval /date if Req’d 其它批准/日期如需要other approval/ date if Req’d 其它批准/日期如需要part /process number 零件/过程编号part name/description 零件名称/描述part number 零件号pre-launch 试生产process 过程process name/operation description 过程名称/操作描述product 产品production 生产reaction plan 反应计划refer to CP 参考控制计划sample 样本supplier code 供方代码supplier/ plant 供方/工厂supplier/plant approval/ date 供方/工厂批准/日期trimming die 冲床14.优质浇口设计七步法gate design优质浇口设计七步法The Seven Steps To A Quality Gating Design第一步确定铸件质量等级。