英文说3吨中频炉3吨中频炉3-ton intermediate frequency furnace由标准配置或加强配置2500KW中频电源1套配3吨中频感应加热炉两台用于铸钢熔炼炉。
designed standard or enhanced set of2500KW intermediate frequency power source,with two3-ton intermediate frequency induction heating furnace for steel melting。
一、3吨中频炉技术参数设备配置(12脉中频炉)设备型号GWT-3/2500技术指标(加强配置)技术指标(标准配置)设备额定功率2500KW1500KW进相电压3*950V3*660V电炉额定电压3200V2500V额定容量3T3T额定温度1600℃1600℃成套配置快速12脉中频电源一套一套西安东新机电制造有限公司作者:康忠波永鑫电炉城站长单:补偿电容柜一套(电容16台)一套(电容12台)中频炉(炉壳Φ1600,感应圈铜管30*60*4)二台二台减速机二台二台水冷电缆四根两根坩埚膜一只一只说明书资料一份一份维修保修期1年1年备注:1)用6相12脉中频电源。
消除了5、7高次谐波,大大减少了电网的谐波干扰。
2)采用全封闭式冷却塔提可提高系统的冷却效果和设备的使用寿命,无须建水池。
3-ton intermediate frequency furnace technical parameters(12pulse)Model GWT-3/2500Index(Enhanced)Index(Standard)西安东新机电制造有限公司作者:康忠波永鑫电炉城站长Rated power2500KW1500KW Phase voltage3*950V3*660V Rated voltage3200V2500V Rated capacity3T3T Rated temperature1600℃1600℃Complete configuratio n:Fast12pulse intermediate frequencypower sourceA set A setCompensation capacitor A set(16Capacitance)A set(12Capacitance) Intermediate frequencyfurnace(furnace shellΦ1600,theInduction coil copper tube30*60*4)Two TwoReducer Two TwoWater cooled cables FOUR Two西安东新机电制造有限公司作者:康忠波永鑫电炉城站长Crucible film One OneInstructions for use One OneWarranty period1year1yearPrice1)6phase12pulse intermediate frequency power source.Eliminate5,7high-order harmonic,and significantly reduces the power grid harmonic interference。
2)Closed circuit cooling tower is used to improve the effect of the cooling system and equipment service life,without building the pool.二、水冷设备:(选配)可以在生产现场筑水池,通过水泵使水循环对设备进行冷却,也可选用整套组合型冷却设备。
建议采用FSS-600封闭式循环冷却塔,能大量节约生产场地占地面积。
循环水冷却设备技术参数如下表:设备型号FSS-600冷却能力(kcal/h)400000工作流量(m3/h)50-80西安东新机电制造有限公司作者:康忠波永鑫电炉城站长工作水压(Mpa)0.2进出水管口径DN80额定功率主水泵(KW)5风机(KW) 1.1*2喷淋泵(KW) 1.5电源(V)380主机外形尺寸(mm)2500*1800*1500空机重量(kg)1200Water cooler:(optional)Builting pools in the production site to cool water through the pump cycles on the devices,or choosing the package combination of cooling equipment.FSS-600closed circulating cooling tower is recommended,which can save large production sites.Circulating water cooling equipment technical parameters西安东新机电制造有限公司作者:康忠波永鑫电炉城站长Model FSS-600Cooling capacity(kcal/h)400000Working flow(m3/h)50-80Working pressure(Mpa)0.2Pipe diameter DN80Rated power Main pump(KW)5cooling fan(KW) 1.1*2Spray pump(KW) 1.5Power source(V)380Host Size(mm)2500*1800*1500Empty weight(kg)1200三、变压器:S11型三相油浸式配电变压器(S11-2500-10/0.95)产品简介:油浸式变压器是具有国际先进水平的低损耗系列产品。
节能效果明显,可广泛用于城乡工农业电西安东新机电制造有限公司作者:康忠波永鑫电炉城站长网,其铁心采用阶梯接焊(Step—Lap)新工艺,提高了空载性能,降低了噪声。
Transformers:S11three-phase oil-immersed distribution transformer(S11-2500-10/0.95)Oil-immersed transformers is a low loss series products with international advanced level.Obvious energy saving effect,widely used for urban and rural agricultural and industrial power gird,the iron core adopts a stepped welding(Step-Lap)new technology,improve no-load performance,reduces the noise.产品特点:(1)铁心全部采用优质冷轧硅钢片,国内先进的横剪线,剪切毛刺小、叠积精度高;同时采用全斜接缝、不冲孔、不叠上铁轭工艺,有效地降低了变压器的空载损耗、空载电流和噪音。
(2)变压器线圈采用质保体系严密的供方生产的高纯度无氧铜,有效地降低了铜耗;垫块边缘倒角,压紧时受力均匀,可靠性增加。
(3)定位结构牢靠,器身能承受住各种运输条件下的冲击考验而不发生位移。
(4)采用波纹邮箱的变压器运行中变压器油的热胀冷缩由波纹片的弹性调节,不再和空气联通,彻底解决油老化影响产品使用寿命的难题,同时占地面积小,外观美观,减少维护。
西安东新机电制造有限公司作者:康忠波永鑫电炉城站长Features:(1)Core all used by high-quality cold-rolled silicon steel sheet,domestic advanced transverse shear line,small shear burr,high-precision superimposition.The use of the sloping seam,not punching,not folded up iron yoke technology,effectively reduce the no-load loss of the transformer,the no-load current and noise.(2)Transformer coil adops high purity oxygen-free copper which has strict quality assurance, effectively reduces the copper loss;pad edge chamfer,pressing force evenly,increase reliability.(3)Positioning structure is reliable,can withstand shock test without displacement under all kinds of transport.(4)When transformers using corrugated mailbox working,corrugated flexible adjust the thermal expansion and contraction of transformer oil,no longer with air circulation,solve the problem of aging oil which effect product service life completely,small occupying area,beautiful appearance,and reduced maintenance.西安东新机电制造有限公司作者:康忠波永鑫电炉城站长四、设备简介:1、电源采用并联谐振电路,控制电路完全集成化,中频电源采用零电压软起动。
操作十分方便,稳定可靠,无故障时间长,检修方便,维修费用低。
2、中频电源有过压、过流、缺相、欠压、欠水压,冷却水温超限报警保护等多项功能,安全可靠。
3、在合适的功率下稳定运行,熔化速度快,生产效率高。
4、采用三相全桥整流,高次谐波小,对电网无干扰,同时变压器不发热,损耗极低。
5、电源工作时节约电能,节水,体积小,重量轻,使用安全,使用范围广泛。
Introduction1.Power source adopts a parallel resonant circuit,the control circuit is fully integrated, intermediate frequency power source zero voltage soft start.Convenient operation and maintenance, stable,reliable,low repair cost.西安东新机电制造有限公司作者:康忠波永鑫电炉城站长2.Intermediate–frequency power source has many function,including overvoltage,overcurrent, lack-phase,under-voltage,lack of water,cooling water temperature overrun alarm protection,it’s safe and reliable.3.Melting fast and high production efficiency when stable power and stable operation.4.Three-phase full-bridge rectifier,small hign-order harmonics,without interference on power grid,the transformer does not heat and low loss.5.When power source works,electric and water is saved.Small volume,light weight,safty,wide used,.五、加热特点:1、中频炉熔炼工艺稳定,铸件有较高的机械强度;2、氧化损耗少,可实现无氧化熔炼,减少熔化损耗;3、铁液中自身存在电磁搅拌作用,金属成分均匀,可熔炼各种加工切屑和细小的边角料,降低成本;西安东新机电制造有限公司作者:康忠波永鑫电炉城站长4、减少环境污染;5、功率密度大,熔化速度快,起熔方便;6、操作使用灵活方便,频率可选择;7、土建费用小;8、精湛的线圈设计,优质的厚壁铜管,通过合理选择感应圈的匝间距离使得感应圈的转换效率最高,电阻最小,更多的能量可用于熔炼、加热,强度高,线圈不易发生因电弧和膨胀力引起损坏。