An Automatic MechanotronicsHorizontal Cutter机电一体化全自动横切机1.Say after70's in20centuries the our country sun float the method glasstechnique invention,our country of float method glass,the industry develops quickly.Currently,the our country is the world is the biggest to float the method glass production country,2006our country of float method glass,the production line has more than160s totally,adopting among them our country the sun float method glass to float method glass technically,the production line has more than130s totally, floating the method glass total yield already more than454,000,000,and yield annually all significant increment.But our country the洛sun float the method glass technique material and other nations to compare automation degree still very low,has been being placed in the half auto half artificial appearance,raise completely our country the洛sun float method glass a technique a material level,developing whole lineses allied lock follow produce the technique have already forced in the eyebrow.Currently,our country the sun float method glass a technique a material to mainly be placed in a single machine dispersion control stage(or part of llied lock control),rush through super nations float method glass a technique a material level, have to raise first our country the automation function of the single machine equipments.Horizontal slice machine conduct and actions to float method glass cold carry to produce one of the on-line important equipmentses,its automation degree and incise accuracy will influence the finished product rate that the glass produces,we introduce a kind of machine electricity integral whole to turn here full-automatichorizontal slice machine1、述自20世纪70年代我国洛阳浮法玻璃技术发明之后,我国的浮法玻璃工业迅速发展。
目前,我国是世界最大浮法玻璃生产国,2006年我国的浮法玻璃生产线共有160多条,其中采用我国洛阳浮法玻璃技术的浮法玻璃生产线共有130多条,浮法玻璃总产量已超过4.54亿重量箱,而且产量每年都大幅度增加。
但我国洛阳浮法玻璃技术装备与其它国家相比自动化程度还很低,一直处在半自动半人工状态,全面提高我国洛阳浮法玻璃技术装备水平,开发全线联锁跟踪生产技术已迫在眉捷。
目前,我国洛阳浮法玻璃技术装备主要处于单机分散控制阶段(或部分联锁控制),要赶超国际浮法玻璃技术装备水平,首先必须提高我国单机设备的自动化功能。
横切机作为浮法玻璃冷端生产线上的重要设备之一,其自动化程度及切割精度将影响玻璃生产的成品率,在此我们介绍一种机电一体化全自动横切机(见图1)。
1The equipments accuracy is in keeping with,the biggest original plank width:the 5000mms suit glass plate thickness:the1.5~19mms incise a straight line degree accuracy:the±0.5mms incise diagonal line accuracy:<3m the plank is long:the ±1mm3~6m plank long:the±1.5mms incise a straight line degree accuracy: the±0.5mm the knife press to regulate scope:the0~100Ns is the biggest to return to knife speed:3000mms/s1设备精度适合，最大原板宽度:5000mm适合玻璃板厚度:1.5～19mm切割直线度精度:±0.5mm切割对角线精度:<3m板长:±1mm3～6m板长:±1.5mm切割直线度精度:±0.5 mm刀压调节范围:0～100N最大回刀速度:3000mm/sExcellent turn of incise function to operate the touch of pedestal to hold on thespot up(or control box in)can set a few in common use products and1kind to discardplank specification,be an usage excellent turn to incise,horizontal slice machine canaccording to artificial examination(or on-line examination equipments examination)of the blemish position chooses reasonable enactment specification and discards plankspecification to carry on incising automatically,incising an information to pass alliedthe net deliver to transport a way behind.There is excellent a few the following to turna way generally:the①press grade excellent turn to incise,press different grade toincise,the biggest limit slices to take high-quality glass;The②presses productspecification excellent turn to incise,incise the glass of Chengkong University,medium and small different specification according to the heap垛circumstance ofdifferent quality and heap垛area;The③carries on according to the market sale'scircumstance excellent turn to incise,can have the initiative and incise the productspecification that the market needs with maximum limit2设备功能Equipments function2.1优化的切割功能在现场操作台的触摸屏上(或控制箱中)可以设定几种常用产品和一种废板规格,当使用优化切割时,横切机可以根据人工检测(或在线检测设备检测)的缺陷位置自动选择合理的设定规格和废板规格进行切割,切割信息通过联网传送给后面输送辊道。
一般有以下几种优化方式:①按等级优化切割,按不同等级切割,最大限度切取优质玻璃;②按产品规格优化切割,根据不同质量及堆垛区的堆垛情况切割成大、中、小不同规格的玻璃;③按市场销售情况进行优化切割,可优先及最大限度地切割市场急需的产品规格。
The flower slices function to set several floricultures to slice a specification comparison,slicing machine with allied lock completion,produce the glass of different specification in the meantime.So can satisfy a production line to produce the request of various specificationses in the meantime,if adopt mechanization heap, the heap then canned resolve a heap of the machine problem with not enough period,can also reduce a heap of machine amount,economical investment2.2花切功能设定几种花切规格比例,与纵切机联锁完成,同时生产不同规格的玻璃。