锂离子电池技术英文词句2.3 assembly line process(5/15)流水线工艺film loading-vacuum on-film folding-sliding jig backward-top cutting-sliding jig forward-vacuum off-film unloading放上包装膜—抽真空—包装膜折叠-分切夹心的后端-剪掉顶部-分切夹心的前段-释放真空-拿下包装膜station 岗位two station 两个岗位folding 折叠guide type 指导方式top cutting 顶部剪切knife 刀片2.3 assembly line process(6/15)流水线工艺j/r loading-vacuum on-j/r jig backward-bottom former up-upper former down-放极组-抽真空-极组夹具放在后端-模板末端在上面-顶端在下面-heating forming-former up,down-j/r jig forward-vacuum off-j/r unloading加热模板-模板上下翻转-极组夹具朝前-释放真空-取下极组station two station岗位两个岗位heating forming pressing time,preset timer加热模板施压时间施压次数temperature thermocouple温度热电耦time:mmin,2~max.3sec时间:press force :40~50kg压力temperature:150℃温度2.3 assembly line process(7/15)流水线工艺film loading-fim clamp-sliding jig backward-edge pushing-tab clamp-tab unclamp-放上包装膜-包装夹具-分切极组末端-整边-放极耳夹具-卸下极耳夹具sliding jig forward-cell unloading分切极耳前端station two stationheat sealing top热封sealing thickness control(micrometer)热封厚度控制(毫米)sealing control pressing time,preset timer热封控制施压时间施压次数precision regulator精度校准temperature, thermocouple温度热电耦time :min.2~max.3sec时间press force:250kg压力temperature:180~250℃温度2.3 assembly line process(9/15)流水线工艺cell loading-vacuum on-sliding jig backward-side cutting-feeding-tab cutting-放上电芯-抽真空-滑动夹心后端-裁边-流入下工序-剪极耳sliding jig forward-cacuum off-cell unloaing滑动夹心前端-释放真空-取下电芯station two stationside cutting knifeside cutting force 100kgtab cutting knifetab cutting force 100kg2.3 assembly line process(10/15)流水线工艺cell loading-sliding jig backward-vacuum pad down-open-needle down-e/l filling(e/l-needle up-needle up-vacuum pad up-sliding jig forward-cell unloadingstation two statione/l supply 3kuter sub-tank on equipmentmetering pump hi -bar pump,hbd-2bc-17accuracy; under 3.0;±0.1gocer 3.0; ±3.5g2.3 assembly line process(11/15)流水线工艺cell loading-sliding jig backward-jig backward-jig up-vacuum(vacuum chamber)-放上电芯-滑动夹心后端-夹心向后-再向上-抽真空-sealing block forward-sealing热封前端- 密封--sealing block backward-jig down-silding jig forward-cell loading-formation热封后端- 夹心翻转向下-滑动夹心前端-取下电芯-成型station two stationvacuum source 740mmhg max.vacuum pumpsealing control pressing time preset tiomerpressing force, precision regulatortemperature, thermocouple热电偶time:min.3~max4secpress force:250kgtemperatrure:180~250℃2.3 assembly line process(12/15)流水线工艺cell loading-conveyor drive-numbering-numbering-head down-vacuum on-放上电芯- 启动传送带- 编号码-编号码-电芯朝下-抽真空head up-head forwward-head down-vacuum purge-head up-cell unloading电芯朝上- 电芯朝前- 电芯朝下-真空净化- 电芯朝上-取下电芯speed controller motor 25Wnumbering ink jet printercell unloading magacine2.3 assembly line process(13/15)流水线工艺piercing-cell loading-sliding jig backward-jig up-vacuum°assing-穿透??- 放电芯-滑动夹心后端-夹心向上- 抽真空&脱气sealing block forward-sealing-sealing block backward-jig down-sliding jig forward-cell loading热封前端- 热封–热封后端-滑动夹心前端–取电芯station two stationpiercing ∮6holevacuum source 750mmhg max.vacuum pumpsealing comtrol pressing time ,preset timerpressing force,preision regulator调整压力temperature,thermocouple(温度热电偶)time: min.3~max.4sec时间press force:250kg(压力)temperature:180~250℃(温度)2.3 assembly line process(14/15)流水线工艺cell loading-vacuum on-sliding jig backward-cutter down-cutting-cutter up-放电芯-抽真空-滑动夹心后端-切割刀具向下-切割-切割刀具向上sliding jig forward-vacuum off-cell loading滑动夹心前端- 释放真空-取下电芯电池封口--cutting(切断) knife(刀)2.3 assembly line process(15/15)流水线工艺cell loading-ist folding-2nd folding-heat pressing-3nd folding-4th folding(sicing)放电芯- 第一次折叠-第二次折叠-热压-第三次折叠-第四次折叠cell unloading取下电芯manual-loading-2st foliding-heat pressing-3nd folding-4th folding手工–放上- 第二次折叠- 热压- 第三次折叠- 第四次折叠cell transfer linear transferfolding actuator pneumatic actuatorheat pressing pressing time,preset timerpressing forceprecision regulatortemperature, thermocoupletime:min.2~max.3 secpress force:40kgtemperatrure:80~100℃2.3 assembly line process(1/6)流水线工艺jelly roll supply-jelly roll loading-cell alignment-tab straightening-提供极组-放上极组-电芯排列好-将极耳伸直sealant sealing(sealant film supply)-sealant sealing(sealant film supply)-final sealing- 密封胶密封(密封膜供给)-密封胶密封(密封膜供给)-最终的密封sealant film check-tab forming-jelly roll unloading(ng unloading)检验密封膜-极耳成型-取下极组2.3 assembly line process(2/6)流水线工艺al-foil supply-pre heating(contact)-pouch forming---pouch punch out-—供应箔(铝塑膜)-预热(连接)-成型成袋状- 袋状膜冲压打孔pouch loading(pouch pin hole check)-pouch loading-ist folding-lst folding-2nd folding- 放上袋状膜(检验针孔)-放上袋状膜- 第一次折叠-第二次折叠top cutting(ng unloading)-jelly roll insertion(jelly roll alignment-jelly roll loading)—剪掉顶部—插入极组(调整极组-放上极组)3nd folding-pre heat sealing-package unloading第三次折叠-预热密封—取下包好的电芯2.3 assembly line process(3/6)流水线工艺cell loading-lst top sealing--2nd top sealing-top cooling-side sealing-side cooling-放上电芯-第一次顶部密封-第二次顶部密封-顶部冷却—封边—两边冷却side cutting-short check-cell unloading-ng unloading裁边- 测短路—取下电芯—ng是什么啊package loading-pre weighing-package opening-e/l filling(e/l dispensing e/l supply tank) 放上包装好的电芯—预称重—打开电芯--- 注液(分配电解液电解液供给罐)--lst vacuum-2nd vacuum --lst sealing-2nd sealing-plst-weighing-package unloading-第一次抽真空---第二次真空---第一次密封---第二次密封------称重---取下电芯package loading-package aging--formation放上电芯---电芯老化-----化成cell loader-cell-loading-piercing-vacuum°assing heat sealing-2nd sealing-装电芯设备-电芯-装上电芯—穿透(??)-抽真空& 脱气热封—第二次密封side trimming-cell unloading修边--- 取下电芯cell loading-lst folding-2nd folding-3rd folding-4th folding-5th folding(sizing)-放电芯---第一次折叠---第二次折叠---第三次折叠---第四次折叠---第五次折叠(量尺寸)5th folding(sizing)-tab cutting-height&vision check-final weighging-final weighting-第五次折叠(量尺寸)---剪极耳---检验高度&视觉---最后称重ng rejection-cell unloading-cell unloading-cell palleticing挑选,排除---取下电芯--- (用托盘)搬运电芯1.1 assembly line specification –products流水线特殊产品can type(壳体类型) aluminum can(A3003) 铝壳(材质A3003)conventional prismatic type ,not oval type 传统的方型,不是椭圆型model of cell电池型号basic design model:xx-yy—zz基本设计型号:XX-YY-ZZ range 范围w:30~34mm t:4.0 ~10mm h:40~67mm宽:厚:高:cathode tab正极耳AL,t0.08~0.12mm,w3/4mm铝带,厚度0.08~0.12mm宽度3/4mm welding to top cap with ultrasonic welder 用超声波焊接机超焊在极片头部anode tab负极耳ni,t0.08~0.12mm,w3/4mm镍带,厚度0.08~0.12mm宽度3/4mm welding to top cap with resistance spot welder用阻抗点焊机焊在极片头部can seam welding壳盖的缝隙焊接side welding侧面焊接top insulator 顶部绝缘片injection molded注液模具bottom tape wrapping底部贴胶纸pp-tape,same as j/r wrapping tape, roll,w:28~32mmt:0.05~0.10mm o.d:200mm core id:3inchesfor xx30zz width 28mm,for xx34zz width 32mmfill port welding 补焊砂眼AL Ball (Al050,∮1.37±0.03mm),laser seam welding 激光焊接e/l filling accuracy 精确注液量under 3.0g; ±0.1gover 3.0g ±3.5g r/l filling volume:1~7g 注液量范围1~7gmodel change exchange tool,jig, carrier&tray搬运工具,夹具,搬运盒&托盘option:only carrier&tray (others:sutomatically adiusted其它:适当调整)tray托盘jr极组(256pcs),can壳(300pcs),cap盖帽(100pcs),(rivet)all trays are prepared user1.2 assembly line specification –equipment流水线特殊设备line tact time 流水线标准工时 2.0(30ppm)Drive mechanism 发动装置cam,ac servo drive&air actuatorelectrical power 电源286kva,3p-380v±10%,50hz±1hzpneumatic source 气源13300l/min,0.6mpa (include welding jig cooling包括焊接模具冷却)nitrogen gas 氮气285 l/min, 0.6mpa(for laser welding shield gas激光焊接防护气)laser cooling water激光焊冷却水320 l/min,below25℃fume collector 烟、气收集罐400cfm,explosion-proof type for al-fume,outdoor typefume suction main piping 抽气主管道系统 4 inchexhaust piping排气管道系统5inchdry air piping干燥气管道系统5inchdry chamber(total) 干燥室20.78m3total weight总重量14.8ton(approx大概),(not include laser welder不包括激光焊接机)floor load 场地负荷1500kg/m2dry room height干燥室高度2500mm(min)can seam welding壳盖的缝隙焊接side welding侧面焊接,welding speed 焊接速率10~15mm/sec.(approx) cartesian robot stageelectrolyte filling process注电解液工序40station-80 jig index unit,vacuum真空&pressurize加压elctrolyte filling range注液范围depend on internal dead space of cell design根据电池设计内部的绝对空间hbd-2bc series of hibar pum, japan hibarleak check 测漏differential pressure check system,100pa max.不同压力测试系统,最大为100pa accuracy:+/-0.5%精确度need test actual work 需要通过实际操作测量2.1 assembly parts name&compositionball-top cap assembly盖板流水线(t/c)--top insulator顶部绝缘片(t/l)-cathode正极耳(al-tab铝带)-anode负极耳(ni-tab镍带)-bottom tape底部胶纸(b/t)-jelly roll极芯(j/r)-aluminum can铝壳2.2 assembly process basic specification装配过程概述3.1 prismatic lib assembly processbottom tape底部胶纸-jelly roll insertion极芯入壳-top insulator顶部绝缘片-tab forming极耳修整-top-cap welding顶部极耳焊接-top cap folding极耳折叠-top cap setting卡极耳-seam welding焊缝焊接-leak check测漏-electrolyte filling注液-ball insertion压钢珠-fill port welding补焊砂眼()3.2 assembly line process(1/8)can supply供应壳non dust paper tray无尘的纸盘can tray size装壳的盘子尺寸270*212*22/32htray capacity盘子容量423048-450can/tray343450-496can/tray(suppiled by user)stack volume堆叠范围48/50h:8tray65/67h:6traycan supply供应壳体-can loading放上壳体-can check检验壳体-jelly roll loading放上极芯(ng reject-bottomtape check检验底部胶纸-bottom tape wrapping贴底部胶纸-jelly roll supply供应极芯-from winder从卷绕机)-jelly roll centering极芯放在正中央-jelly roll insertion插入极芯-insertion height check检验极芯入壳高度-ng rejectj/r supply 极芯供应tray from winder来自卷绕机的盘子j/r tray size放极芯盘子的尺寸540*540*50hj/r capacity 容纳极芯的数量48/50h:40*8=320/tray65/67h:40*6=240/tray supplied by userstack volume堆叠范围8 traytray handling盘子搬运using manual cart用手推车bottom tape底部胶纸pp tape,rollcore size标准尺寸 3 inch paper coreb/t color 底部胶纸颜色blue or green兰色或绿色b/t check 检验底部胶纸color sensor颜色传感器3.2 assembly line process(2/8)tab straightening拉直极耳—tab position check检查极耳位置—top insulator insertion插入绝缘片(t/I escapement镊子??—top insulator supply供应绝缘片)—T/I presence check检查绝缘片—tab forming极耳修整—j/r final insertion极芯入壳—t/c welding盖板焊接(ni tab镍带)—(t/c direction check检查盖板方向—top cap supply盖板供应)—al tab welding铝带超焊—cap/tab welding check检验焊接是否牢固—tab folding极耳折叠—t/csetting&check固定、检验盖板—ng rejecttop cap supply盖板供应tray from cap ass’y m/ccap tray size 装盖板盘子的尺寸340*240*18hcap capacity能装盖板的数量18*6=108 cap/traystack volume 堆叠范围24 tray(2592 cap)j/r final insertion极芯入壳include j/r insertion height check包括检验极芯入壳高度ni-tab welding焊接镍带resistance spot welding,2points阻抗点焊机,2点include welding current monitor包括焊接电流监控器al-tab welding铝带超焊ultrasonic welding超声波焊接40khx/800w/branson brandtop insulator顶部绝缘片pull check拉力测试cap height check盖板高度检验t/c setting check 检验盖板牢固性setting height check检验固定的高度3.2 assembly line process(3/8)height check#1高度检验1#—pre spot welding预点焊—height check#2高度检验2#—ng reject排除不合格品??—seam welding#1焊缝焊接1#—seam welding#2焊缝焊接2#—seam welding#3焊缝焊接3#—seam welding#4焊缝焊接4# (jig cooling模具冷却)—short check测短路—ng reject排除不合格品pre spot welding预点焊laser spot welder激光点焊机,3-points 50w/2-fiber,1system(supplied by user)height check#1 高度检验1# check the top cap setting height检查盖板固定的高度height check#2 高度检验2# check the top cap welded height检查盖板焊接高度seam welding缝隙焊接laser welder激光焊接机,10~15mm/sec,700w/2-fiber,4systemsrequire speed down for 34xxyy 对于34xxyy需减速models (prevent against overheat预防过热)supplied by userjig cooling 模具冷却vortex tube,using compressed air热交换管道,采用压缩气体air pressure 0.65mpa (minimum)气压shield gas supply保护气供应nitrogen gas,0.65mpa18/min氮气with digital flow meter数显流动仪表fume collector烟气收集罐400 cfm,1.5kw,amanl/japanexplosion proof,outdoor type户外气体排放装置short check测短路lcr meter3.2 assembly line process(4/8)vacuum out释放真空—equilibrium平衡状态—leak detection测漏—vent排除气体—ng reject排除不合格品leak check procedure测漏程序atmosphere气体—vacuum抽真空—equilibrium平衡状态—detection测漏—leaked cell漏气电芯—normal cell 正常电芯leak check测漏differential pressure,100pa max.. 不同压力测试系统,最大为100pavacuum out-100kpa max.释放真空leak detection time 8.0sec.max.测漏时间using master cell采用好的电芯accuracy:+-0.5%精确度cell handling搬运电芯8 cells,simultaneously check 8只电芯,同时检查3.2 assembly line process(5/8)pre weighing预称重—cell loading放上电芯—e/l dispensing电解液分配—vacuum/vent抽真空/排气—vacuum 抽真空—pressurize加压—vent排气—cell unloading取下电芯—post weighting快速称重—ng rejectelectrolyte supply供应电解液drum桶,200 literusing nitrogen gas使用氮气, 0.02~0.04mpasub-tank in equipment装置内的储槽,3 litermetering pump 抽吸仪表hibar pump,japan hibarhbd-2bc series*2vacuum抽真空-700mmhg,(max.-740mmhg)suction capacity抽吸泵容量310/min.r5c 0040e*02,busch/germany德国??Pressurize加压nitrogen gas氮气,0.15~0.2mpaWeighing称重load-cell,6digits,nmb/japan日本Display显示;000.00gnozzle cleaning 清洗喷嘴nitrogen gas blow out用氮气吹,0.15~0.2mpafor blow out the remained e/l 把剩余的电解液吹出来process time 工序工时128sec (max)filling accuracy 注液精确度under 3.0g;±0.1g 小于3.0g,±0.1gover 3.0g; ±3.5% 大于3.0g; ±3.5%3.2 assembly line process(8/8),al ball typecleaning paper supply供应纸巾-cap face cleaning清洁盖帽表面-cleaning paper supply供应纸巾-cap face wet cleaning盖帽表面除湿-solvent dispenser溶剂给料器-fill port cleaning清洁注液孔-cleaning paper supply供应纸巾-ball insertion钢珠插入-ball supply钢珠供应-ball press压钢珠-ball height check检验压钢珠的高度--ball seam welding钢珠缝隙焊接-welding check焊接检验-uv glue dispensing UV胶水给料-ng reject-uv curing紫外光固化-cell unloading取下电芯cleaning paper清洁纸巾non-dust paper,roll,width 14mm无尘纸巾,卷,14mm宽3 inch paper coreballsupply钢珠供应bowl feeder钢珠进料器requies testing by the actual sample目前测试样版ball press force压力35~40kgfseam welding定位焊接方法laser seam welder,6.5mm/sec激光焊接工作350w/-fiber,1 system焊接系统(supplied by user)适当调整6.1 model change time 型号变化时间manual conversion type 46-30-48 vs 46-30-xx:6 hours approx.(only different'heieght)xx-xx-xx vs yy-yy-yy:3days6.2 delivery交货manual conversion type 7months to shipping,after l/c open6.3 customer scope 客户范围primary main power wiring to control panel of the each equipment,with main power panel.主要的电源线控制每一个设备的主电路板Primary main pneumatic piping to beside the each equipment, with main air-filter unit.主要的气管道系统装在每个设备的旁边,主要的气体过滤器Primary main nitrogen gas piping to beside the each equipment, with main gas -line filter unit.主要的氮气管道系统装在每个设备的旁边,主要的气体过滤器/All duct piping for suction &exhaust from equipment's inlet/outlet to main duct.所以用于从设备上的进口/出口抽气或排气的输送管道Installation &piping/wiring/wiring for fume collector(outdoor type)给烟气收集器(户外类型)安装管道系统/配线系统Inlet/drain water piping of the washing machine,with water strainer.清洗设备的进水/排水管道,水过滤器Laser welding system &laser welder welder import/export fee激光焊接系统&激光输入/输出Cooling water piping for each laser system,below 25℃.(it requires a water filter (strainer)用于激光系统的冷却水,25℃以下(需要一个水过滤器)Cooler or chiller for laser cooling water.激光冷却水的冷却器Dry pneumatic piping for laser shutter operation to each laser system.用于每一个激光系统的激光开关操作的干燥气管道Installation&wiring/cabling for laser fiber and laser control cable.给激光光纤和激光控制电缆安装配线/电缆Installation &wiring/cabling for laser control pendant.给激光控制的悬吊物安装配线/电缆6.4 laser system location outdoor of the dry room. It requires air-conditioning or sufficient ventilation.激光系统位于干燥间的外面。