Automatic batching and weighing system system Now, along with the development of science and technology, Automatic batching and weighing system has been widely used in metallurgy, coal, chemicals, building material industry, etc. Automatic batching and weighing system can be set according to the input ratio and flow control of material flow, thereby achieve control of product quality and yield of the objective is to realize the automatic production process, and intelligent, enterprise's scientific management, safe and stable production and energy consumption is the important technical means. Computer control system in the production of ingredients used not only can improve the yield and quality ingredients and greatly reduce the labor intensity, and post to improve production efficiency.Belt batching system is a continuous totalizing automatic weighing instrument. It has played a critical role in coal, chemical industry, metallurgy, building materials, food and other sectors that are crucial to national economy and people's livelihood. The cumulative control of some mixed materials batching is realized by batching scale. This accurate cumulative control can cut down the cost of manufacture, improve the quality of the product and enhance the efficiency of labor.Automatic batching and weighing system is a kind of integrating transportation, measuring, mixing in an online automatic weighing apparatus measured dynamic. This system consists of one or more ingredients belt scales, can show not only transient flow and total amount of conveyor belt, can also according to the value of the instantaneous flow deviation to adjust to the size of the feed to flow, constitute a closer setting control system, and achieve constant flow of purpose. Along with the rapid development of industrial production, electronic belt scale increasing demand of burdening system, was widely applied in a pan of metallurgy, power, chemical industry, food industry etc of process control. At the same time, along with the computer technology and the rapid development of the automatic control technology, the system application technology more advanced, more extensive, field can take the scheme is moreagile diversity, and, due to the system often costly, users of the actual conditions are also different. Therefore, careful, choose a reasonable, perfect, economic solution appears especially importantThe structures of the belt scales ingredients consists mainly of transmission mountings, weighing transducer speed sensor, scale, active roller, driven roller, conveyor belt conveyors, drag, adjusting devices, equipment etc. When the scattered in conveyor belt scale body through the material on the weighing scale body, the speed sensor and sensor signal and the weight of millivolt belt speed pulse signal through the junction box to strap balance meter.The overall design philosophy of the Automatic batching and weighing system of the belt is: Before the belt conveyer is put into operation, the settlement value of the flow of the supplies is established on the keyboard by the attenbant to carry on the belt. After the system is put into normal running, loading signal of the belt that the one-chip computer samples and the speed signal leaves, walk belt speed signal and belt instantaneous weight, unit of length is it can calculate out belt twinkling of an eye flow F of supplies to multiply (t) . The flow can be in charge of the number and show, offer the craft data to attenbant to consult in the twinkling of an eye. 8031 systems and then compare the actual value of the flow instead of the establishing value, calculate out controlling amount vi after PID regulates operation, and then change into the electric current and output the signal, and then enlarged and controlled leading the open angle of silicon controlled rectifier, realize regulating the function of the electricity electromechanical magnetism clutch excitation electric current of slippery difference, thus regulate the rotational speed of the slippery difference electrical machinery of executive body, enable transporting the flow of supplies on belts to stabilize in the adjacent place of settlement value as much as possible, have a good static index and dynamic performance.Automatic batching and weighing system is widely applied in industrial and agricultural production and social life in all areas. Especially the metallurgy, coal,chemicals, cement industries, often need to spread in the dynamic process of belt conveyor, and continuous weigh on conveying the flow adjustment and control, accurate ratio.The quality control of ingredients directly relates to the enterprise can produce smoothly. If the quality of compound reach requirements, causing a waste of energy, raw materials, while influence the quality of the products and productivity, and some of the important position of the ingredients for the production of mistakes even a accident. Therefore, the high precision and ingredients ingredients and how quickly the whole manufacturing restricts the product quality and yield response, so the quality and yield of compounding process control give enough attention. Electronic says automatic batching system can be set according to the input ratio and flow control of material flow, thereby achieve control of product quality and yield of the objective is to realize the automatic production process, and intelligent, enterprise's scientific management, safe and stable production and energy consumption is the important technical means. Computer control system in the production of ingredients used not only can improve the yield and quality ingredients and greatly reduce the labor intensity, and post to improve production efficiency.Because the system of production lines, with the same ingredients and composed of daytime belt says system for example. This system mainly consists of ingredients, instrument, electronic control frequency, industrial control computer cabinet, and monitoring and management software.1) ingredients electronic saidIngredients of electronic belt says the bulk materials through belt of automatic weighing and continuous accumulated, transportation and measuring two functions. Weighing part adopts resistance strain working principle, structure, roller leveraged practical work, belt constant velocity measurement called by feeding speed regulating superior to change the material flow, this type of enterprises with more than say for production process control.2) meter controllerInstrumentation control including daytime belt says, each instrument meter from receiving belt says the weight of the weighing transducer speed sensor signal and the changes of the belt speed pulse signal, calculate flow and accumulation. And will flow signals in 4-20 ma simulation current form, work-managing machine will flow for industrial computer signals and machine after comparison, according to a certain value of output control rule 4-20 ma adjusting control signal, feeder, forming a single speed closed-loop control certain material flow, achieve the goal.3) inverter arkArk of the converter, the dynamic control switch from higher feeding motor control signalsThe rev. Stop, simultaneously also accept four ^ from polymerizing-kettle - 20 ma adjustment, to change the output signalPower supply of frequency, and control site 7 feeder speed. If the inverter power,To configure the cooling fan, to ensure the converter can work normally.4) industrial control computer and softwareHuaShuo use polymerizing-kettle IPC - 610 # 14 industrial PC chassis frame 6179L length, configuration PCA - 512M memory and CPU card, with 80G hard disk, a PCL - 746 + 4 ports RS232 \ \ 485 communication interface card 422, 2-4 1720U type PCI simulation output channel segregation, work-managing machine as PC, through two-way communication interface RS485 with belt says, through RS232 instrument online communication interface with dynamic two-way the PLC control, analog output online control signal control feeding machine to flow, which constitute a complete system of the ingredients. Other vital industrial computer interface RS485 two-way communication, to prepare for and plant upper polymerizing-kettle communication.The main functions are monitoring software, according to the production offormula and yield target weighing process of automatic control, statistic data management and weighing achieve print. System software has a variety of on-site control mode and the input, a formula of adapting to different engineering requirements, users can set alarm print time parameters, use the menu interface, easy to use, users can through the mouse or keyboard operate on the ingredients, control and management system.The main components of the control system are belt scales, programmable controller, communication system design and monitoring software modules etc, electronic belt says the structure and working principle of below a specific instructions are not here, programmable controller using OMROM company CQM1H type module type programmable controller, configuration CQM1H - CPU21 - E type CPU module, PA203 CQM1 - power module, four CQM1-212 type 16 points I/O input module, 2-16 points OC222 CQM1 type of I/O output module, the system module points total 112. Each electronic belt says about the input signal is PLC belt running deviation switch alarm signal, belt skid alarm input, alarm, main belt running and site operation dish central/site selection, on-site control control feeding machine and belt conveyor start/stop, central control feeding machine and belt conveyor and stop signal, each electronic belt says about PLC output signal a belt running deviation indicator lights, startup, belt skid feeder, start signal of belt conveyor.Communication system design choices as PC software platform VB6.0 by use Basic6.0 Visual, with its friendly interface, easy to use, develop strong practicability etc, are widely used in both at home and abroad.Monitoring software module of the software is based on Windows 2000, operating system, and Basic6.0 Visual programming language, make Access2000 database management. Mainly used for system operation module which enter or exit site control condition, operating, establish initialization, a new production tasks, keep the ingredients of the project, the next after each parameter can be automatically boot, enter the project, in order to prevent general people literally,set up the start-up system login] function. Statements management module function is the first enter inquires, the operator can pages of all channels of historical data and browse ingredients, inquires according to the passage, when the date and time, divisions, data ingredients generate reports and print.On-site control module mainly used for setting engineering parameters, monitor and control field ingredients.Setting module for setting the initialization parameter ingredients and engineering. Namely, the time, the production of Numbers, initial placement, automatic reset manually/cumulative class, single/completion and other parameters said belt.The structures of the belt scales ingredients consists mainly of transmission mountings, weighing transducer speed sensor, scale, active roller, driven roller, conveyor belt conveyors, drag, adjusting devices, equipment etc. When the scattered in conveyor belt scale body through the material on the weighing scale body, the speed sensor and sensor signal and the weight of millivolt belt speed pulse signal through the junction box to strap balance meter [3]By feeding equipment materials to electronic belt scales, says the speed sensor weighing sensors and weighing and speed signal sent to weigh instrument meter, weighing the instantaneous flow conveying materials, accumulation, at the same time, the data such as measuring the measured value and value deviation, through the inverter to adjust the speed of the motor drive belt scales, make accurate to user setting to flow, material flow to a constant.For electronic belt scales, can choose just qualitative s-type weighing transducer. The connection mode using joint bearings, tensile condition in the lateral force, the ability, can be installed on the seal, compact structure, within the beam.The system is composed of a platform characteristic of a machine to control the multiple feeder, in order to achieve certain proportion between each feeder, the work is connected, and give a quantitative as current ratio, so itsmodified control structure is more complex.自动称重配料系统目前，随着科学技术的不断发展，自动称重配料系统已经广泛应用于冶金、煤炭、化工、建材等行业中[1]。